Staff Manufacturing Engineer

🏢 Summary: Staff Manufacturing Engineer role focused on scaling a large rare-earth magnet manufacturing facility from equipment selection and commissioning through full production. The position involves process ownership, manufacturing optimization, heavy equipment integration, and collaboration with R&D to develop advanced production systems. Candidates will lead technical projects, ensure quality and safety compliance, and support production startup activities. 🗂️ Requirements: Bachelor's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related field, 7+ years of manufacturing engineering experience or Master's degree with 5+ years of experience, Strong CAD experience with complex equipment assemblies, Experience in heavy custom equipment design and commissioning, Vendor management experience, Experience with thermal or raw material processing, Ability to create manufacturing documentation including PFMEA, Control Plans, Work Instructions, and Process Flows, Ability to read and create electrical schematics and pneumatic diagrams, Ability to perform electrical and pneumatic engineering calculations, U.S. Person status for export-controlled access 📃 Skills: CAD, PFMEA, BOP, BOM, OEE, HMI, MES, FAT, SOP, R&R, Simulation, Electrical, Pneumatic, Metallurgy, Foundry, Manufacturing 🏢 Description: About Vulcan Elements Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence, and Transparency. The Role As a Staff Manufacturing Engineer, you will contribute to the full lifecycle of a massive 1 million square foot manufacturing facility expansion—from design and equipment specification through installation, commissioning, production startup, and scale-up to full capacity. You will be responsible for a process step, translating pilot-line processes into full-scale, stable, and repeatable production systems. This is a high-impact, high-ownership role requiring deep technical expertise and leadership. Core Expectations & Responsibilities • Lead the evaluation, quote comparison, and selection of advanced manufacturing technologies and vendors. • Own equipment design requirements, vendor performance and schedule, commissioning activities, process development, and production qualification for major heavy production processes. • Develop and optimize manufacturing processes to improve throughput, quality, and equipment reliability. • Monitor OEE results and station cycle times to drive yield and capacity improvements. • Manage technical schedules, budgets, and deliverables aligned with company milestones and customer commitments. • Provide hands-on support during production startup to stabilize processes and eliminate bottlenecks. • Collaborate with R&D to develop innovative processes and equipment strategies for future production lines. • Ensure compliance with safety, environmental, and quality standards. • Support equipment development reviews and Factory Acceptance Tests (FATs) with occasional travel. Deliverables Risk & Safety • Risk Assessments • Ergonomic Assessments • PFMEA Process Design • Line Layouts • Process Flow Charts • Bill of Process (BOP) • Station Cycle Times • Process Sheets • Simulations Engineering Diagrams • CAD Drawings • Electrical Drawings • Pneumatic Drawings • Electrical and Pneumatic Calculations Quality & Control • Quality Control Plans • R&R Studies • Quality Checklists • Process Checklists Operations & Maintenance • Work Instructions (SOPs) • Calibration Procedures • Spare Parts Lists • Bill of Materials (BOM) • Maintenance Manuals Controls & IT • HMI Controls Manuals • Vision Programs • MES Transactions Lists Qualifications • Bachelor's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related technical discipline with 7+ years of experience, or Master's degree with 5+ years of experience. • Strong hands-on CAD experience creating, modifying, and validating complex equipment assemblies. • Proven experience in heavy custom equipment design, vendor management, and full-cycle commissioning for thermal or raw material processing. • Expert-level experience developing PFMEA, Control Plans, Work Instructions, and Process Flows. • Ability to read, interpret, and create electrical schematics and pneumatic diagrams and perform engineering calculations. • Must be a U.S. Person due to required access to U.S. export-controlled information or facilities. Preferred Qualifications • Experience in heavy industrial manufacturing, metallurgy, foundry operations, or chemical processing. • Experience handling reactive powders or high-temperature vacuum furnace environments. • Proficiency with advanced simulation software for workflow and line balancing. • Familiarity with MES implementation and transaction mapping.

🏢 Summary: Staff Manufacturing Engineer role focused on scaling a large rare-earth magnet manufacturing facility from design through production startup and optimization. The position owns manufacturing processes, equipment selection, commissioning, process optimization, and quality compliance in a heavy industrial environment. The role requires strong expertise in CAD, process engineering, equipment commissioning, and manufacturing documentation. 🗂️ Requirements: Bachelor's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related discipline, 7+ years of experience with Bachelor's degree or 5+ years with Master's degree, Hands-on CAD experience with complex equipment assemblies, Experience in heavy custom equipment design and commissioning, Vendor management experience, Experience with thermal or raw material processing, Expert knowledge of PFMEA, Control Plans, Work Instructions, and Process Flows, Ability to read and create electrical schematics and pneumatic diagrams, Ability to perform electrical and pneumatic engineering calculations, U.S. Person status for export-controlled access 📃 Skills: CAD, PFMEA, BOP, BOM, MES, HMI, OEE, FAT, SOPs, Simulation, Pneumatics, Electrical, Commissioning, Metallurgy, Manufacturing 🏢 Description: About Vulcan Elements Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence, and Transparency. The Role As a Staff Manufacturing Engineer, you will contribute to the full lifecycle of a massive 1 million square foot manufacturing facility expansion—from design and equipment specification through installation, commissioning, production startup, and scale-up to full capacity. You will be responsible for a process step, translating pilot-line processes into full-scale, stable, and repeatable production systems. This is a high-impact, high-ownership role requiring deep technical expertise and leadership. Core Expectations & Responsibilities Critical Priority — Equipment & Vendor Selection: - Lead the evaluation, quote comparison, and selection of advanced manufacturing technologies and vendors. - Own the technical and financial side-by-side comparisons to ensure selected machinery meets aggressive scaling and quality goals. End-to-End Process Ownership: - Own equipment design/requirements, vendor performance and schedule, commissioning activities, process development, and production qualification for a major heavy production process. - Support processes including alloy production, casting, jet milling, powder production, pressing, and sintering operations. Process Optimization: - Develop and optimize manufacturing processes to improve throughput, quality, and equipment reliability. - Monitor OEE results and station cycle times to drive yield and capacity improvements. Project Management: - Manage technical schedules, budgets, and deliverables aligned with company milestones and customer commitments. Hands-on Startup Support: - Provide hands-on support during production startup, helping stabilize processes and eliminate early bottlenecks. Future Innovation: - Develop and innovate new processes and equipment strategies in collaboration with R&D for future production lines. EHS & Quality Compliance: - Ensure compliance with safety, environmental, and quality standards across all process activities. Travel: - Some travel required to support equipment development reviews and Factory Acceptance Tests (estimated at less than 25%). Deliverables Risk & Safety: - Risk Assessments - Ergonomic Assessments - PFMEA Process Design: - Line Layouts - Process Flow Charts - Bill of Process (BOP) - Station Cycle Times - Process Sheets - Simulations Engineering Diagrams: - CAD Drawings - Electrical Drawings - Pneumatic Drawings - Electrical and Pneumatic Calculations Quality & Control: - Quality Control Plans - R&R Studies - Quality Checklists - Process Checklists Operations & Maintenance: - Work Instructions (SOPs) - Calibration Procedures - Spare Parts Lists - Bill of Materials (BOM) - Maintenance Manuals Controls & IT: - HMI Controls Manuals - Vision Programs - MES Transactions Lists Responsibilities and tasks outlined are not exhaustive and may change as determined by business needs. Qualifications Education & Experience: - Bachelor's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related technical discipline with 7+ years of experience, or a Master's degree with 5+ years of experience. CAD Proficiency: - Strong hands-on experience creating, modifying, and validating complex equipment assemblies in CAD. Equipment Design & Commissioning: - Proven track record in heavy custom equipment design, vendor management, and full-cycle commissioning for thermal or raw material processing. Documentation Mastery: - Expert-level experience authoring and developing PFMEA, Control Plans, Work Instructions, and Process Flows. Technical Literacy: - Ability to read, interpret, and create electrical schematics and pneumatic diagrams, including performing electrical and pneumatic calculations. - Must be a U.S. Person due to required access to U.S. export-controlled information or facilities. Preferred Qualifications - Experience in heavy industrial manufacturing, metallurgy, foundry operations, or chemical processing. - Experience handling reactive powders or managing high-temperature vacuum furnace environments. - Proficiency with advanced simulation software for workflow and line balancing. - Familiarity with MES implementation and transaction mapping.

🏢 Summary: Applications Engineer role focused on guiding customer magnet programs from initial engagement through production qualification in a manufacturing environment. The position bridges customers, commercial teams, engineering, quality, and manufacturing to deliver high-performance permanent magnet solutions for industries such as defense, aerospace, and automotive. Responsibilities include technical support, application engineering, qualification activities, problem-solving, and production readiness coordination. 🗂️ Requirements: Bachelor's degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics, or related field, 5+ years of experience in customer-facing engineering, applications engineering, or product engineering, Experience with manufactured components in a production environment, Ability to interpret technical drawings and specifications, Experience collaborating with manufacturing and quality teams, Experience supporting root cause investigations, Strong customer communication skills, U.S. Person status for export-controlled access 📃 Skills: PPAP, GD&T, DFM, FEA, CAPA, 8D, NdFeB, Mechanical, Electrical, Materials, Physics, Manufacturing, Quality, Validation, Testing, Inspection 🏢 Description: Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, the company serves critical industries such as defense, aerospace, and automotive. As an Applications Engineer, you will own the technical progression of customer programs from initial engagement through qualification and production. You will serve as the technical bridge between customers, commercial teams, and internal engineering—ensuring that customer requirements are translated into manufacturable, high-performance magnet solutions. This role sits within the Commercial Development team and is critical to advancing customer opportunities through the pipeline (samples → validation → qualification → production), directly supporting revenue growth and successful product execution. Responsibilities Customer Technical Support - Work directly with customers to understand application requirements and identify appropriate permanent magnet solutions - Provide guidance on magnet materials, grades, coatings, and performance characteristics - Serve as a primary technical point of contact for customer questions, clarifications, and issue resolution - Communicate technical requirements clearly between customers and internal teams - Drive customer programs through key milestones including sample delivery, testing, validation, and production readiness - Track and manage technical progress of customer engagements in coordination with the commercial team - Act as the voice of the customer internally, ensuring requirements, constraints, and performance expectations are clearly understood and executed Application Engineering & Magnet Guidance - Guide customers in selecting appropriate magnet materials, grades, and configurations for new and existing applications - Provide magnetic application support, including performance tradeoffs and basic analysis - Evaluate customer requirements against internal manufacturing capabilities and provide DFM recommendations balancing performance, cost, manufacturability, and heavy rare earth (HRE) usage - Translate application needs into clear technical requirements for production and materials teams Execution, Quality & Problem Solving - Coordinate with R&D, manufacturing, and quality teams to ensure alignment with customer requirements - Support prototyping, testing, and validation of magnet products in customer applications - Support root cause investigations for customer issues and non-conforming product, including corrective actions (e.g., 8D) - Partner with internal quality teams and customers on qualification activities (e.g., PPAP, where applicable) - Drive timely resolution of application, performance, and quality issues across internal teams - Operate with urgency to support fast-moving customer timelines and internal production ramp Customer Qualification & Program Execution - Own technical execution of customer programs from initial engagement through qualification and production release - Coordinate internally to ensure timely delivery of samples, test data, and technical documentation - Support customer qualification processes, including PPAP, first article inspection, and validation testing where applicable - Ensure alignment between customer expectations and internal execution timelines Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business. Qualifications - Bachelor's degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics, or related technical field - 5+ years of experience in a customer-facing engineering, applications engineering, or product engineering role - Experience working with manufactured components in a production environment (e.g., metals, ceramics, magnets, or similar) - Ability to interpret technical drawings, specifications, and customer requirements - Experience collaborating cross-functionally with manufacturing and quality teams - Strong problem-solving skills with experience supporting root cause investigations - Excellent communication skills with the ability to interface directly with customers - Must be a U.S. Person due to required access to U.S. export-controlled information or facilities Desired Skills - Experience in automotive, aerospace, defense, or other high-reliability industries - Experience working with permanent magnets, particularly NdFeB materials - Familiarity with magnetic systems or applications (e.g., motors, sensors, actuators) - Familiarity with quality and qualification processes (e.g., PPAP, first article inspection) - Ability to read and interpret GD&T and complex engineering drawings - Exposure to design-for-manufacturability (DFM) concepts in a production environment - Experience supporting root cause investigations and corrective actions (e.g., 8D, CAPA) - Experience working directly with customers in a technical or applications-focused role - Exposure to basic electromagnetic or magnetic analysis tools (FEA or similar)

🏢 Summary: Applications Engineer role focused on guiding customer magnet programs from initial engagement through qualification and production for high-performance permanent magnet solutions. The position bridges customers, commercial teams, manufacturing, and engineering to support technical execution, validation, and production readiness in industries such as defense, aerospace, and automotive. 🗂️ Requirements: Bachelor's degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics, or related field, 5+ years of experience in customer-facing engineering, applications engineering, or product engineering, Experience with manufactured components in a production environment, Ability to interpret technical drawings, specifications, and customer requirements, Experience collaborating with manufacturing and quality teams, Experience supporting root cause investigations, Strong customer communication skills, U.S. Person status for access to export-controlled information 📃 Skills: PPAP, GD&T, DFM, FEA, CAPA, 8D, NdFeB, Engineering, Manufacturing, Quality, Validation, Testing, Materials, Physics, Mechanical, Electrical 🏢 Description: Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, the company serves critical industries such as defense, aerospace, and automotive powering a high-technology future. As an Applications Engineer, you will own the technical progression of customer programs from initial engagement through qualification and production. You will serve as the technical bridge between customers, commercial teams, and internal engineering—ensuring that customer requirements are translated into manufacturable, high-performance magnet solutions. This role sits within the Commercial Development team and is critical to advancing customer opportunities through the pipeline (samples → validation → qualification → production), directly supporting revenue growth and successful product execution. Responsibilities Customer Technical Support - Work directly with customers to understand application requirements and identify appropriate permanent magnet solutions - Provide guidance on magnet materials, grades, coatings, and performance characteristics - Serve as a primary technical point of contact for customer questions, clarifications, and issue resolution - Communicate technical requirements clearly between customers and internal teams - Drive customer programs through key milestones including sample delivery, testing, validation, and production readiness - Track and manage technical progress of customer engagements in coordination with the commercial team - Act as the voice of the customer internally, ensuring requirements, constraints, and performance expectations are clearly understood and executed Application Engineering & Magnet Guidance - Guide customers in selecting appropriate magnet materials, grades, and configurations for new and existing applications - Provide magnetic application support, including performance tradeoffs and basic analysis - Evaluate customer requirements against internal manufacturing capabilities and provide DFM recommendations balancing performance, cost, manufacturability, and heavy rare earth (HRE) usage - Translate application needs into clear technical requirements for production and materials teams Execution, Quality & Problem Solving - Coordinate with R&D, manufacturing, and quality teams to ensure alignment with customer requirements - Support prototyping, testing, and validation of magnet products in customer applications - Support root cause investigations for customer issues and non-conforming product, including corrective actions (e.g., 8D) - Partner with internal quality teams and customers on qualification activities (e.g., PPAP, where applicable) - Drive timely resolution of application, performance, and quality issues across internal teams - Operate with urgency to support fast-moving customer timelines and internal production ramp Customer Qualification & Program Execution - Own technical execution of customer programs from initial engagement through qualification and production release - Coordinate internally to ensure timely delivery of samples, test data, and technical documentation - Support customer qualification processes, including PPAP, first article inspection, and validation testing where applicable - Ensure alignment between customer expectations and internal execution timelines Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business. Qualifications - Bachelor's degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics, or related technical field - 5+ years of experience in a customer-facing engineering, applications engineering, or product engineering role - Experience working with manufactured components in a production environment (e.g., metals, ceramics, magnets, or similar) - Ability to interpret technical drawings, specifications, and customer requirements - Experience collaborating cross-functionally with manufacturing and quality teams - Strong problem-solving skills with experience supporting root cause investigations - Excellent communication skills with the ability to interface directly with customers - Must be a U.S. Person due to required access to U.S. export-controlled information or facilities Desired Skills - Experience in automotive, aerospace, defense, or other high-reliability industries - Experience working with permanent magnets, particularly NdFeB materials - Familiarity with magnetic systems or applications (e.g., motors, sensors, actuators) - Familiarity with quality and qualification processes (e.g., PPAP, first article inspection) - Ability to read and interpret GD&T and complex engineering drawings - Exposure to design-for-manufacturability (DFM) concepts in a production environment - Experience supporting root cause investigations and corrective actions (e.g., 8D, CAPA) - Experience working directly with customers in a technical or applications-focused role - Exposure to basic electromagnetic or magnetic analysis tools (FEA or similar)

🏢 Summary: Technical customer-facing role responsible for driving permanent magnet programs from initial engagement through qualification and production, acting as the bridge between customers and internal engineering. The position focuses on translating application requirements into manufacturable magnet solutions and supporting validation, quality, and production readiness. It directly supports customer qualification, issue resolution, and revenue growth through technical execution. 🗂️ Requirements: Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics, or related field, 5+ years in customer-facing, applications, or product engineering role, Experience with manufactured components in production environment, Ability to interpret technical drawings and specifications, Experience collaborating with manufacturing and quality teams, Experience in root cause investigations, Strong technical problem-solving skills, U.S. Person status (export-controlled access) 📃 Skills: MechanicalEngineering, ElectricalEngineering, MaterialsScience, PermanentMagnets, NdFeB, DFM, GD&T, PPAP, FEA, 8D, CAPA, FirstArticleInspection, MagneticAnalysis, Manufacturing, QualityControl 🏢 Description: Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency. As an Applications Engineer, you will own the technical progression of customer programs from initial engagement through qualification and production. You will serve as the technical bridge between customers, commercial teams, and internal engineering—ensuring that customer requirements are translated into manufacturable, high-performance magnet solutions. This role sits within the Commercial Development team and is critical to advancing customer opportunities through the pipeline (samples → validation → qualification → production), directly supporting revenue growth and successful product execution. Responsibilities Customer Technical Support Work directly with customers to understand application requirements and identify appropriate permanent magnet solutions Provide guidance on magnet materials, grades, coatings, and performance characteristics Serve as a primary technical point of contact for customer questions, clarifications, and issue resolution Communicate technical requirements clearly between customers and internal teams Drive customer programs through key milestones including sample delivery, testing, validation, and production readiness Track and manage technical progress of customer engagements in coordination with the commercial team Act as the voice of the customer internally, ensuring requirements, constraints, and performance expectations are clearly understood and executed Application Engineering & Magnet Guidance Guide customers in selecting appropriate magnet materials, grades, and configurations for new and existing applications Provide magnetic application support, including performance tradeoffs and basic analysis Evaluate customer requirements against internal manufacturing capabilities and provide DFM recommendations balancing performance, cost, manufacturability, and heavy rare earth (HRE) usage Translate application needs into clear technical requirements for production and materials teams Execution, Quality & Problem Solving Coordinate with R&D, manufacturing, and quality teams to ensure alignment with customer requirements Support prototyping, testing, and validation of magnet products in customer applications Support root cause investigations for customer issues and non-conforming product, including corrective actions (e.g., 8D) Partner with internal quality teams and customers on qualification activities (e.g., PPAP, where applicable) Drive timely resolution of application, performance, and quality issues across internal teams Operate with urgency to support fast-moving customer timelines and internal production ramp Customer Qualification & Program Execution Own technical execution of customer programs from initial engagement through qualification and production release Coordinate internally to ensure timely delivery of samples, test data, and technical documentation Support customer qualification processes, including PPAP, first article inspection, and validation testing where applicable Ensure alignment between customer expectations and internal execution timelines Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business Qualifications Bachelor's degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics, or related technical field 5+ years of experience in a customer-facing engineering, applications engineering, or product engineering role Experience working with manufactured components in a production environment (e.g., metals, ceramics, magnets, or similar) Ability to interpret technical drawings, specifications, and customer requirements Experience collaborating cross-functionally with manufacturing and quality teams Strong problem-solving skills with experience supporting root cause investigations Excellent communication skills with the ability to interface directly with customers Must be a U.S. Person due to required access to U.S. export-controlled information or facilities Desired Skills Experience in automotive, aerospace, defense, or other high-reliability industries Experience working with permanent magnets, particularly NdFeB materials Familiarity with magnetic systems or applications (e.g., motors, sensors, actuators) Familiarity with quality and qualification processes (e.g., PPAP, first article inspection) Ability to read and interpret GD&T and complex engineering drawings Exposure to design-for-manufacturability (DFM) concepts in a production environment Experience supporting root cause investigations and corrective actions (e.g., 8D, CAPA) Experience working directly with customers in a technical or applications-focused role Exposure to basic electromagnetic or magnetic analysis tools (FEA or similar)

🏢 Summary: The role focuses on leading technical execution of customer programs for permanent magnet solutions from initial engagement through qualification and production. It acts as the technical bridge between customers and internal teams, ensuring application requirements are translated into manufacturable, high-performance products. The position supports customer validation, quality processes, and production readiness in high-reliability industries. 🗂️ Requirements: Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics or related field, 5+ years in customer-facing engineering, applications engineering or product engineering role, Experience with manufactured components in production environment, Ability to interpret technical drawings and specifications, Experience collaborating with manufacturing and quality teams, Experience in root cause investigations and corrective actions, Ability to support prototyping, testing and validation activities, U.S. Person status due to export-controlled access 📃 Skills: NdFeB, FEA, GD&T, PPAP, DFM, 8D, CAPA, Magnetics, Electromagnetics, Manufacturing, Quality, Prototyping, Validation 🏢 Description: Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency. As an Applications Engineer, you will own the technical progression of customer programs from initial engagement through qualification and production. You will serve as the technical bridge between customers, commercial teams, and internal engineering—ensuring that customer requirements are translated into manufacturable, high-performance magnet solutions. This role sits within the Commercial Development team and is critical to advancing customer opportunities through the pipeline (samples → validation → qualification → production), directly supporting revenue growth and successful product execution. Responsibilities Customer Technical Support Work directly with customers to understand application requirements and identify appropriate permanent magnet solutions Provide guidance on magnet materials, grades, coatings, and performance characteristics Serve as a primary technical point of contact for customer questions, clarifications, and issue resolution Communicate technical requirements clearly between customers and internal teams Drive customer programs through key milestones including sample delivery, testing, validation, and production readiness Track and manage technical progress of customer engagements in coordination with the commercial team Act as the voice of the customer internally, ensuring requirements, constraints, and performance expectations are clearly understood and executed Application Engineering & Magnet Guidance Guide customers in selecting appropriate magnet materials, grades, and configurations for new and existing applications Provide magnetic application support, including performance tradeoffs and basic analysis Evaluate customer requirements against internal manufacturing capabilities and provide DFM recommendations balancing performance, cost, manufacturability, and heavy rare earth (HRE) usage Translate application needs into clear technical requirements for production and materials teams Execution, Quality & Problem Solving Coordinate with R&D, manufacturing, and quality teams to ensure alignment with customer requirements Support prototyping, testing, and validation of magnet products in customer applications Support root cause investigations for customer issues and non-conforming product, including corrective actions (e.g., 8D) Partner with internal quality teams and customers on qualification activities (e.g., PPAP, where applicable) Drive timely resolution of application, performance, and quality issues across internal teams Operate with urgency to support fast-moving customer timelines and internal production ramp Customer Qualification & Program Execution Own technical execution of customer programs from initial engagement through qualification and production release Coordinate internally to ensure timely delivery of samples, test data, and technical documentation Support customer qualification processes, including PPAP, first article inspection, and validation testing where applicable Ensure alignment between customer expectations and internal execution timelines Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business Qualifications Bachelor's degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics, or related technical field 5+ years of experience in a customer-facing engineering, applications engineering, or product engineering role Experience working with manufactured components in a production environment (e.g., metals, ceramics, magnets, or similar) Ability to interpret technical drawings, specifications, and customer requirements Experience collaborating cross-functionally with manufacturing and quality teams Strong problem-solving skills with experience supporting root cause investigations Excellent communication skills with the ability to interface directly with customers Must be a U.S. Person due to required access to U.S. export-controlled information or facilities Desired Skills Experience in automotive, aerospace, defense, or other high-reliability industries Experience working with permanent magnets, particularly NdFeB materials Familiarity with magnetic systems or applications (e.g., motors, sensors, actuators) Familiarity with quality and qualification processes (e.g., PPAP, first article inspection) Ability to read and interpret GD&T and complex engineering drawings Exposure to design-for-manufacturability (DFM) concepts in a production environment Experience supporting root cause investigations and corrective actions (e.g., 8D, CAPA) Experience working directly with customers in a technical or applications-focused role Exposure to basic electromagnetic or magnetic analysis tools (FEA or similar)

🏢 Summary: Hands-on Materials Analysis Engineer role focused on testing and characterization methods supporting NdFeB permanent magnet manufacturing in a controlled production environment. The position involves developing and validating laboratory test methods, troubleshooting instruments, ensuring material traceability, and collaborating with engineering and quality teams. Candidates should have strong materials testing experience and familiarity with analytical and quality system practices. 🗂️ Requirements: B.S. in Materials Science and Engineering, Mechanical Engineering, or related field, Hands-on experience with materials testing and characterization, Experience with test method development and validation, Knowledge of documentation practices for laboratory testing, Ability to manage multiple concurrent testing activities, Ability to work independently, Experience maintaining instrument health and method quality, U.S. Person status for access to export-controlled information 📃 Skills: XRD, TGA, DSC, SEM, EDS, LIMS, ISO17025, AS9100, Microscopy, Tensile, Hardness, Density, Calibration, Validation, Metallurgy 🏢 Description: Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, the company serves critical industries such as defense, aerospace, and automotive powering a high-technology future. As a Materials Analysis Engineer – Testing & Characterization you will serve as a subject matter expert for laboratory test methods supporting NdFeB permanent magnet manufacturing. This individual will ensure the suitability, accuracy, and continuous improvement of analytical and mechanical test procedures, support data interpretation for internal customers, and maintain rigorous material traceability and documentation practices. This is a hands-on role requiring strong materials testing fundamentals, attention to procedural detail, and the ability to operate effectively in a controlled manufacturing environment. Responsibilities - Serve as the subject matter expert (SME) for several laboratory test methods, ensuring technical rigor and reliable execution. - Evaluate and ensure suitability and accuracy of test methods for their intended applications, including periodic review and revalidation. - Assist with data interpretation and provide technical guidance to internal customers across process, quality, and engineering teams. - Develop, implement, and improve test procedures to meet evolving production and quality requirements. - Work in a controlled environment and ensure material traceability, sample chain of custody, and documentation consistent with quality system requirements. - Troubleshoot instrument performance issues and coordinate preventive maintenance, calibration, and service activities. - Collaborate with materials, process, and data engineers to integrate testing data into broader manufacturing and quality workflows. Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business. Qualifications - B.S. or higher in Materials Science and Engineering, Mechanical Engineering, or a closely related field. - Hands-on experience with materials testing and characterization, preferably in a commercial or industrial environment. - Familiarity with test method development, validation, and documentation practices. - Ability to work independently, manage multiple concurrent testing activities, and take ownership of instrument health and method quality. - Must be a U.S. Person due to required access to U.S. export-controlled information or facilities. Preferred Qualifications - Experience with one or more of the following techniques: X-ray diffraction (XRD), particle size analysis, thermogravimetric analysis (TGA), or differential scanning calorimetry (DSC). - Broad exposure to complementary characterization methods such as SEM/EDS, optical microscopy, or mechanical testing (tensile, hardness, density). - Experience working within a quality management system such as ISO 17025, AS9100, or similar. - Familiarity with laboratory information management systems (LIMS) or structured data workflows. - Experience with statistical methods for method validation, measurement uncertainty, or process control. - Comfort operating in environments where throughput, repeatability, and data integrity are priorities.

🏢 Summary: Lead a multidisciplinary manufacturing engineering team to develop and scale advanced production processes for aerospace and defense applications using the Divergent Adaptive Production System. The role focuses on design-for-manufacturing, automation, additive manufacturing, and process optimization while ensuring production quality, scalability, and cost efficiency. Candidates will drive complex manufacturing projects, mentor engineers, and collaborate across engineering and production teams. 🗂️ Requirements: Bachelor's degree in mechanical engineering, manufacturing engineering, or related discipline, 3+ years in a manufacturing engineering leadership role, 8+ years of manufacturing engineering experience, Experience in aerospace or defense industries, Proficiency with CAD software, Strong understanding of GD&T, Experience with MES systems, Experience with PLM systems, Experience with ERP systems, Hands-on experience with additive manufacturing, Hands-on experience with robotics and automation, Experience leading projects from concept through production, Ability to access US export-controlled information and technology 📃 Skills: CAD, SiemensNX, AutoCAD, GD&T, MES, PLM, ERP, AdditiveManufacturing, Robotics, Automation, Machining, Assembly, Bonding, Coatings, Joining, Lean, SixSigma, AS9100, ISO9001 🏢 Description: Purpose Guide the integration of cutting-edge manufacturing technologies into production, ensuring reliability, cost efficiency, and quality. This role shapes the future of manufacturing by enabling new processes, supporting high-mix hardware, and mentoring engineers to deliver industry-leading results. The Role - Lead a multi-disciplinary team of manufacturing engineers responsible for driving design-for-manufacturing, process development, and implementation of advanced manufacturing methods across the manufacturing architecture. - Oversee manufacturing requirements, process specifications, and root cause investigations to ensure reliable, high-quality production. - Set team priorities, track projects, and mentor engineers to achieve critical company milestones. - Develop industry-leading approaches to manufacturing process qualification, production scalability, and automation. - Implement advanced manufacturing strategies in areas such as machining, additive manufacturing, assembly, bonding, coatings, and joining. - Identify and deploy novel manufacturing technologies to improve quality, reduce cost, and increase throughput. - Collaborate closely with design, materials, quality, and production teams to influence hardware design and production readiness. Basic Qualifications - Ability to lawfully access information and technology that is subject to US export controls. - Bachelor's degree in mechanical engineering, manufacturing engineering, or a related discipline. - 3+ years of experience in a leadership role within manufacturing engineering. - 8+ years of experience in manufacturing engineering, with significant exposure to aerospace or defense industries. - Proficiency in CAD software such as Siemens NX and AutoCAD. - Strong understanding of Geometric Dimensioning and Tolerancing (GD&T). - Experience with Manufacturing Execution Systems (MES), Product Lifecycle Management (PLM), and Enterprise Resource Planning (ERP) systems. - Hands-on experience with advanced manufacturing techniques including additive manufacturing, robotics, and automation. - Proven track record of leading complex projects from concept through production focused on high-performance materials and high-reliability applications. Preferred Qualifications - Master's degree in a relevant engineering discipline. - Lean Six Sigma certification or equivalent expertise in continuous improvement methodologies. - Familiarity with quality management systems such as AS9100 or ISO 9001. - Ability to thrive in a high-tech, fast-paced startup environment. Compensation - Senior Manager / M07: $165,800 - $227,950 - Pay Range: $142,900—$227,950 USD What We Offer - Competitive compensation package including salary, equity plan, and performance-based bonus opportunities. - Paid vacation, sick time, company holidays, year-end shutdown, and paid parental leave. - Comprehensive health and wellness benefits including HMO and PPO options, life insurance, and disability coverage. - Reimbursement opportunities for learning and development initiatives. - Collaborative, high-performing, mission-driven work environment focused on manufacturing innovation. Equal Employment Opportunity All qualified applicants will receive consideration for employment without regard to protected characteristics in accordance with applicable laws. E-Verify The company participates in E-Verify to confirm employment eligibility in the United States. Additional Information Job duties and responsibilities may change based on business needs, including special projects or reassignment to other work.

🏢 Summary: Lead a multidisciplinary manufacturing engineering team focused on advanced production technologies, process development, and scalable manufacturing for aerospace and defense applications. The role involves driving design-for-manufacturing, automation, additive manufacturing, and production readiness while ensuring quality, cost efficiency, and reliability. 🗂️ Requirements: Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related discipline, 3+ years in a manufacturing engineering leadership role, 8+ years of manufacturing engineering experience, Experience in aerospace or defense industries, Proficiency with CAD software, Strong knowledge of GD&T, Experience with MES systems, Experience with PLM systems, Experience with ERP systems, Hands-on experience with additive manufacturing, Hands-on experience with robotics and automation, Experience leading complex projects from concept through production, Ability to lawfully access US export-controlled information and technology 📃 Skills: CAD, SiemensNX, AutoCAD, GD&T, MES, PLM, ERP, Additive, Robotics, Automation, Machining, Assembly, Bonding, Coatings, Joining, AS9100, ISO9001, Lean, SixSigma 🏢 Description: Purpose Guide the integration of cutting-edge manufacturing technologies into production, ensuring reliability, cost efficiency, and quality. This role shapes the future of manufacturing by enabling new processes, supporting high-mix hardware, and mentoring engineers to deliver industry-leading results. The Role - Lead a multi-disciplinary team of manufacturing engineers responsible for driving design-for-manufacturing, process development, and implementation of advanced manufacturing methods across the manufacturing architecture. - Oversee manufacturing requirements, process specifications, and root cause investigations to ensure reliable, high-quality production. - Set team priorities, track projects, and mentor engineers to achieve critical company milestones. - Develop industry-leading approaches to manufacturing process qualification, production scalability, and automation. - Implement advanced manufacturing strategies in areas such as machining, additive manufacturing, assembly, bonding, coatings, and joining. - Identify and deploy novel manufacturing technologies to improve quality, reduce cost, and increase throughput. - Collaborate closely with design, materials, quality, and production teams to influence hardware design and production readiness. Basic Qualifications - Ability to lawfully access information and technology that is subject to US export controls. - Bachelor's degree in mechanical engineering, manufacturing engineering, or a related discipline. - 3+ years of experience in a leadership role within manufacturing engineering. - 8+ years of experience in manufacturing engineering, with significant exposure to aerospace or defense industries. - Proficiency in CAD software such as Siemens NX and AutoCAD. - Strong understanding of Geometric Dimensioning and Tolerancing (GD&T). - Experience with Manufacturing Execution Systems (MES), Product Lifecycle Management (PLM), and Enterprise Resource Planning (ERP) systems. - Hands-on experience with advanced manufacturing techniques, including additive manufacturing, robotics, and automation. - Proven track record of leading complex projects from concept through production, focusing on high-performance materials and high-reliability applications. Preferred Qualifications - Master's degree in a relevant engineering discipline. - Lean Six Sigma certification or equivalent expertise in continuous improvement methodologies. - Familiarity with quality management systems such as AS9100 or ISO 9001. - Ability to thrive in a high-tech, fast-paced startup environment. Compensation - Senior Manager / M07: $165,800 - $227,950 - Pay Range: $142,900—$227,950 USD What We Offer - Competitive salary, equity plan, and discretionary incentive bonus opportunities. - Paid vacation, sick time, company holidays, year-end shutdown, and paid parental leave. - Comprehensive health and wellness benefits including HMO and PPO options. - Company-sponsored life insurance and disability coverage. - Reimbursement opportunities for learning and development initiatives. - Collaborative, fast-paced, mission-driven work environment. Equal Employment Opportunity Equal opportunity employer. Qualified applicants will receive consideration without regard to protected characteristics. E-Verify Participation in E-Verify to confirm employment eligibility in the United States.

🏢 Summary: Components Manufacturing Engineer role focused on developing and scaling advanced manufacturing processes for precision aerospace hardware, from prototype through production. The position involves hands-on process development, CNC machining, welding, tooling design, and cross-functional collaboration to improve manufacturability, quality, and production throughput in a fast-paced defense aviation environment. 🗂️ Requirements: Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Materials Science, or related field, 3+ years of hands-on experience in precision component manufacturing, Experience with CNC machining, Experience with welding or additive manufacturing of complex metallic components, Ability to develop, validate, and scale manufacturing processes, Knowledge of GD&T and tolerance stack-ups, Hands-on experience in lab or production environments, Experience with process development, fixture design, or failure analysis, Eligibility to access U.S. export-controlled information 📃 Skills: CNC, TIG, Laser, EBM, Additive, GD&T, DFM, DFA, SPC, Lean, NX, CATIA, SolidWorks, Fusion360, Machining, Welding, Assembly, Inspection, CAD, CAM 🏢 Description: About this role: We are seeking a Components Manufacturing Engineer to be the first of its kind at our facility — responsible for establishing, developing, and scaling advanced manufacturing processes for critical hardware. You’ll take full ownership of component fabrication from concept through production, driving design-for-manufacture, process development, and continuous improvement across a wide range of precision mechanical systems. This role requires a highly technical, hands-on engineer with strong problem-solving skills and the ability to operate autonomously in a fast-paced, first-principles environment. You’ll work closely with design, materials, and production teams to bridge the gap between prototype and production, helping define what world-class manufacturing looks like for our next-generation hardware. Responsibilities: - Develop and own end-to-end manufacturing processes for complex mechanical and precision components (e.g., machined, welded, or formed metallic parts and subassemblies). - Drive design for manufacturability (DFM) by collaborating directly with design and development engineers from concept through release. - Define and optimize process parameters for laser welding, precision machining, assembly, and inspection of critical components. - Lead first-article builds, troubleshoot process non-conformances, and implement permanent corrective actions. - Own planning, operations, and scheduling for the sheet metal shop, ensuring on-time delivery of high-quality hardware. - Design and procure production tooling, fixtures, and test equipment to improve quality, repeatability, and throughput. - Support technicians and specialists on the production floor by troubleshooting issues, resolving non-conformances, and implementing corrective actions in a timely manner. - Establish and maintain process documentation, including manufacturing plans, work instructions, and control plans. - Collaborate cross-functionally with quality, supply chain, and test teams to ensure consistent component performance and reliability. - Develop data-driven approaches for process control, capability analysis, and yield improvement. - Serve as the technical authority for component manufacturing, mentoring technicians and shaping the facility’s future manufacturing capabilities. Requirements: - Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Materials Science, or related field. - 3+ years of hands-on experience in precision component manufacturing (aerospace, defense, or high-performance hardware industries preferred). - Demonstrated experience with CNC machining, welding (TIG/laser/e-beam), or additive manufacturing of complex metallic components. - Proven ability to develop, validate, and scale new manufacturing processes from concept through production. - Strong understanding of GD&T, tolerance stack-ups, and material behavior under manufacturing processes. - Hands-on experience in a lab or production environment, with a focus on process development, fixture design, or failure analysis. Preferred Skills and Experience: - Experience with advanced welding methods (laser, e-beam, resistance, or friction stir). - Knowledge of aerospace-grade materials such as aluminum, titanium, Inconel, and stainless steel. - Familiarity with DFM/DFA principles, SPC, and Lean manufacturing practices. - Experience transitioning R&D hardware into low-rate or full-rate production environments. - Strong CAD/CAM proficiency (NX, CATIA, SolidWorks, or Fusion 360). - Comfortable working in a startup or rapid-development environment requiring broad ownership and adaptability. Physical Requirements: - Prolonged periods of sitting at a desk and working on a computer. - Frequent walking through office, manufacturing, and test facility environments. - Extended or flexible hours may be required to meet critical program milestones. Benefits: - Health & Wellness: 100% employer-paid healthcare and pet insurance - Financial: Competitive pay, stock options, 401(k) retirement plan, and potential year-end bonuses - Time Off: Paid parental leave, 12 federal holidays, unlimited PTO for exempt employees, and generous accrued PTO for non-exempt employees - Office Perks: Weekly paid office lunches and fully stocked breakrooms U.S. EXPORT CONTROL COMPLIANCE STATUS The person hired will have access to information and items subject to U.S. export controls, and therefore, must either be a “U.S. person” as defined by 22 C.F.R. § 120.62 or otherwise eligible for deemed export licensing. EQUAL OPPORTUNITY Employment decisions are based solely on merit, competence, and qualifications, without regard to legally protected status.