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July 18, 2026

Materials Analysis Engineer – Testing & Characterization

Mid • On-site

Durham, NC

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, the company serves critical industries such as defense, aerospace, and automotive powering a high-technology future.

As a Materials Analysis Engineer – Testing & Characterization you will serve as a subject matter expert for laboratory test methods supporting NdFeB permanent magnet manufacturing. This individual will ensure the suitability, accuracy, and continuous improvement of analytical and mechanical test procedures, support data interpretation for internal customers, and maintain rigorous material traceability and documentation practices. This is a hands-on role requiring strong materials testing fundamentals, attention to procedural detail, and the ability to operate effectively in a controlled manufacturing environment.

Responsibilities

  • Serve as the subject matter expert (SME) for several laboratory test methods, ensuring technical rigor and reliable execution.
  • Evaluate and ensure suitability and accuracy of test methods for their intended applications, including periodic review and revalidation.
  • Assist with data interpretation and provide technical guidance to internal customers across process, quality, and engineering teams.
  • Develop, implement, and improve test procedures to meet evolving production and quality requirements.
  • Work in a controlled environment and ensure material traceability, sample chain of custody, and documentation consistent with quality system requirements.
  • Troubleshoot instrument performance issues and coordinate preventive maintenance, calibration, and service activities.
  • Collaborate with materials, process, and data engineers to integrate testing data into broader manufacturing and quality workflows.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business.

Qualifications

  • B.S. or higher in Materials Science and Engineering, Mechanical Engineering, or a closely related field.
  • Hands-on experience with materials testing and characterization, preferably in a commercial or industrial environment.
  • Familiarity with test method development, validation, and documentation practices.
  • Ability to work independently, manage multiple concurrent testing activities, and take ownership of instrument health and method quality.
  • Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Preferred Qualifications

  • Experience with one or more of the following techniques: X-ray diffraction (XRD), particle size analysis, thermogravimetric analysis (TGA), or differential scanning calorimetry (DSC).
  • Broad exposure to complementary characterization methods such as SEM/EDS, optical microscopy, or mechanical testing (tensile, hardness, density).
  • Experience working within a quality management system such as ISO 17025, AS9100, or similar.
  • Familiarity with laboratory information management systems (LIMS) or structured data workflows.
  • Experience with statistical methods for method validation, measurement uncertainty, or process control.
  • Comfort operating in environments where throughput, repeatability, and data integrity are priorities.

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Core Expectations & Responsibilities Critical Priority — Equipment & Vendor Selection: - Lead the evaluation, quote comparison, and selection of advanced manufacturing technologies and vendors. - Own the technical and financial side-by-side comparisons to ensure selected machinery meets aggressive scaling and quality goals. End-to-End Process Ownership: - Own equipment design/requirements, vendor performance and schedule, commissioning activities, process development, and production qualification for a major heavy production process. - Support processes including alloy production, casting, jet milling, powder production, pressing, and sintering operations. Process Optimization: - Develop and optimize manufacturing processes to improve throughput, quality, and equipment reliability. - Monitor OEE results and station cycle times to drive yield and capacity improvements. Project Management: - Manage technical schedules, budgets, and deliverables aligned with company milestones and customer commitments. Hands-on Startup Support: - Provide hands-on support during production startup, helping stabilize processes and eliminate early bottlenecks. Future Innovation: - Develop and innovate new processes and equipment strategies in collaboration with R&D for future production lines. EHS & Quality Compliance: - Ensure compliance with safety, environmental, and quality standards across all process activities. Travel: - Some travel required to support equipment development reviews and Factory Acceptance Tests (estimated at less than 25%). Deliverables Risk & Safety: - Risk Assessments - Ergonomic Assessments - PFMEA Process Design: - Line Layouts - Process Flow Charts - Bill of Process (BOP) - Station Cycle Times - Process Sheets - Simulations Engineering Diagrams: - CAD Drawings - Electrical Drawings - Pneumatic Drawings - Electrical and Pneumatic Calculations Quality & Control: - Quality Control Plans - R&R Studies - Quality Checklists - Process Checklists Operations & Maintenance: - Work Instructions (SOPs) - Calibration Procedures - Spare Parts Lists - Bill of Materials (BOM) - Maintenance Manuals Controls & IT: - HMI Controls Manuals - Vision Programs - MES Transactions Lists Responsibilities and tasks outlined are not exhaustive and may change as determined by business needs. Qualifications Education & Experience: - Bachelor's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related technical discipline with 7+ years of experience, or a Master's degree with 5+ years of experience. CAD Proficiency: - Strong hands-on experience creating, modifying, and validating complex equipment assemblies in CAD. Equipment Design & Commissioning: - Proven track record in heavy custom equipment design, vendor management, and full-cycle commissioning for thermal or raw material processing. Documentation Mastery: - Expert-level experience authoring and developing PFMEA, Control Plans, Work Instructions, and Process Flows. Technical Literacy: - Ability to read, interpret, and create electrical schematics and pneumatic diagrams, including performing electrical and pneumatic calculations. - Must be a U.S. Person due to required access to U.S. export-controlled information or facilities. Preferred Qualifications - Experience in heavy industrial manufacturing, metallurgy, foundry operations, or chemical processing. - Experience handling reactive powders or managing high-temperature vacuum furnace environments. - Proficiency with advanced simulation software for workflow and line balancing. - Familiarity with MES implementation and transaction mapping.

Healthcare

Element Science

Staff Manufacturing Engineer

Senior

On-site

Redwood City, CA

150,000 - 170,004 USD/yr

🏢 Summary: Staff Manufacturing Engineer role focused on developing, validating, and transferring manufacturing processes for a wearable medical device into production. The position drives process improvements, supports production goals, and ensures compliance in a regulated medical device environment. It involves cross-functional collaboration to implement robust, scalable, and high-quality manufacturing systems. 🗂️ Requirements: B.S. in Mechanical, Biomedical or Industrial Engineering, Minimum 10 years experience in medical device and electro-mechanical manufacturing, Strong SolidWorks proficiency for fixtures, tooling and equipment design, Experience with Lean and Six Sigma methodologies, Proficiency in statistical analysis and root cause investigation, Experience in regulated medical device environments, Expertise in manufacturing processes, automation and materials, Experience with adhesives and electronics 📃 Skills: SolidWorks, SixSigma, Lean, Statistics, Manufacturing, Automation, Electromechanical, Adhesives, Electronics, RootCauseAnalysis, ProcessValidation, Tooling, GD&T 🏢 Description: Element Science, Inc. is a medical device and digital health company redefining how patients with heart disease are monitored and treated as they transition from the hospital to the home. Our mission is to improve outcomes for patients at risk of life-threatening cardiac events through innovative solutions at the intersection of clinical-grade wearables, advanced algorithms, and therapy delivery. We are entering an exciting phase of growth as we move from development into early commercialization. Our approach combines hardware, software, and services to deliver a more personalized and seamless patient experience—designed with both patients and clinicians in mind. Our product, a wearable patch defibrillator, is designed for patients with a temporary elevated risk of sudden cardiac arrest, addressing a significant and underserved population of over 500,000 patients in the U.S. By focusing on comfort, usability, and clinical effectiveness, we aim to transform the standard of care during this critical period. Headquartered in the San Francisco Bay Area, Element Science is backed by leading healthcare and technology investors, including Third Rock Ventures, GV (Google Ventures), Deerfield Healthcare, Qiming Venture Partners USA, Cormorant Asset Management, and Invus Opportunities.SUMMARY OF ROLE: Staff Manufacturing Engineer drives and provides support of products, processes, and equipment to achieve development and/or production goals. The engineer develops manufacturing processes to implement innovative improvements. The engineer works cross-functionally to validate processes and transfer new products into manufacturing. RESPONSIBILITIES: Support process development and validation activities across various manufacturing product lines Design, develop, test and implement manufacturing process systems to ensure robust production processes, human work factors and quality control Design, develop and propose improvements for manufacturing process, equipment and systems using knowledge of engineering principles, industry standards and working design to meet production requirements, performance, quality, and safety standards Employ six sigma tools and scientific and statistical expertise to perform root cause and correlation analysis to identify and develop corrective actions for solving product and process failures Transfer new products & processes into manufacturing, including support of R&D builds Create, update, and maintain manufacturing documentation that meets compliance requirements Partner with outsourced vendors and suppliers to support production and resolve technical issues, working closely with MPI to establish and onboard new vendors Support manufacturing engineering efforts to meet production goals including resolution of non-conformances and line issues Perform other duties, as assigned QUALIFICATIONS: B.S. in Mechanical, Biomedical or Industrial Engineering preferred Comprehensive SolidWorks knowledge with experience creating manufacturing fixtures, tooling, and equipment models Minimum 10 years of experience in medical device industry and electro-mechanical device manufacturing preferred Experience with Lean/Six Sigma tools and proficiency with statistical methodologies preferred Demonstrated technical acumen in navigating regulated environments Excellent interpersonal, writing, and verbal communication skills Demonstrated ability to balance multiple priorities against aggressive deadlines while maintaining a high degree of quality Strong judgment & decision-making ability Excellent problem-solving skills, ability to diagnose issues and provide solutions Experience with adhesives and electronics preferred and background with medical device disposables and capital equipment a plus Strong technical expertise with manufacturing processes, automation, and materials BENEFITS: Element Science offers a very competitive salary and benefits package including, but not limited to: Stock Options 90% employer-paid medical, dental, and vision insurance Company-paid Basic Life Insurance 401(k) retirement plan (Traditional and Roth) Competitive Paid Time Off Paid Holidays FSA (Flexible Spending Accounts) HSA (Health Savings Account) Employee Assistance Program through PEO The salary for this exempt-level position will be based on experience and qualifications within an established pay range. Pay range: $150,000 - $170,000 Element Science is an Equal Opportunity Employer. All candidates will be evaluated on the basis of their qualifications for the job in question. We do not base our employment decision on an employee's or applicant's race, color, religion, sex (including pregnancy, gender identity, and sexual orientation), parental status, national origin, age, disability, genetic information (including family medical history), political affiliation, military service, or other non-merit-based factors prohibited by local, state, or federal law. In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire. We are not able to sponsor individuals for employment visas for this job. At this time, we are unable to offer relocation assistance at Element Science.

Technology

New offer

ALTEN

Manufacturing Engineer (automated test systems)

Senior

On-site

Weirton, WV

🏢 Summary: Engineering role focused on developing and supporting scalable automated manufacturing test systems, integrating hardware, software, and factory data platforms for production operations and factory expansion. The position involves test architecture design, instrumentation integration, MES connectivity, troubleshooting, and support for high-volume manufacturing and new product introductions. 🗂️ Requirements: Bachelor's degree in Electrical Engineering, Computer Engineering, Computer Science, or related field, 5+ years developing automated test systems, Experience with Python, LabVIEW, C#, C++, Go, or similar programming language, Experience integrating instrumentation, DAQ systems, and automated test equipment, Experience developing complete test solutions from concept through deployment, Experience troubleshooting hardware and software systems, Experience integrating manufacturing systems with MES, databases, or enterprise platforms, Familiarity with CAN, Modbus, Ethernet-based protocols, UART, SPI, I2C, Experience leading technical projects and cross-functional collaboration 📃 Skills: Python, LabVIEW, C#, C++, Go, MES, DAQ, CAN, Modbus, UART, SPI, I2C, PLC, Linux, BMS, Firmware, Ethernet 🏢 Description: Bachelor's degree in Electrical Engineering, Computer Engineering, Computer Science, or related technical discipline. Minimum 5+ years of experience developing automated test systems in manufacturing, industrial, or product development environments. This position is focused on developing, deploying, and supporting manufacturing test equipment, software platforms, and data systems used for production operations and factory expansion initiatives. The role involves designing scalable test architectures, integrating instrumentation and automated test equipment, developing software solutions, and connecting manufacturing test systems with MES, databases, and factory automation platforms. The engineer will collaborate closely with Product Development, Manufacturing, Quality, Operations, MES, and Engineering teams to support new product introductions, production ramp activities, and high-volume manufacturing operations. This position requires a combination of software development, hardware integration, manufacturing test expertise, and hands-on troubleshooting capabilities to support reliable, scalable, and production-ready test solutions. Key Responsibilities: Manufacturing Test System Development - Design, develop, and maintain scalable manufacturing test architectures for production environments - Develop test software, operator interfaces, and automated workflows supporting manufacturing operations - Create robust test solutions for cell, module, and system-level production testing - Establish software frameworks, standards, and best practices that support long-term scalability Hardware Integration & Automation - Develop, deploy, and validate automated test equipment, fixtures, instrumentation, and control systems - Integrate data acquisition systems, sensors, PLCs, and communication interfaces - Support hardware-software integration activities across manufacturing test environments - Ensure test systems meet reliability, throughput, and quality requirements Manufacturing Systems & Data Integration - Integrate test systems with MES platforms, databases, factory automation systems, and traceability tools - Develop automated data collection, validation, reporting, and analytics capabilities - Manage software version control and deployment processes - Ensure manufacturing data integrity and traceability across production operations New Product Introduction & Factory Scale-Up - Support introduction of new products, process changes, and manufacturing expansion initiatives - Develop test strategies that support production ramp-up and high-volume manufacturing - Participate in factory launch and capacity expansion projects - Ensure test systems are scalable, repeatable, and production-ready Troubleshooting & Root Cause Analysis - Lead investigations of hardware, software, instrumentation, and process-related issues - Troubleshoot complex manufacturing test failures during commissioning and production - Implement corrective and preventive actions to improve reliability and uptime - Support continuous improvement initiatives focused on quality and manufacturing performance Safety, Validation & Compliance - Collaborate with EHS teams to develop safe testing environments, especially for high-voltage systems - Support implementation of interlocks, barriers, lockout/tagout procedures, and safety controls - Participate in PFMEAs, Control Plans, validation activities, and risk assessments - Ensure compliance with manufacturing, safety, and quality requirements Documentation & Training - Create and maintain test procedures, troubleshooting guides, work instructions, and deployment documentation - Support training of operators, technicians, and manufacturing teams - Establish documentation standards supporting repeatable deployment and sustainment Profile: - Highly technical engineer who enjoys owning complete test systems from concept to production deployment - Comfortable moving between software development, hardware troubleshooting, and manufacturing support - Strong systems thinker capable of understanding interactions between equipment, software, data, and operations - Hands-on problem solver who enjoys being on the manufacturing floor during launches and commissioning activities - Thrives in fast-paced environments with evolving manufacturing challenges - Strong communicator who can collaborate effectively across engineering, operations, quality, and leadership teams - Demonstrates high ownership and accountability for technical deliverables Must Have: - 5+ years of experience developing automated test systems - Strong programming experience with at least one language: - Python - LabVIEW - C# - C++ - Go - Similar programming language - Experience integrating instrumentation, DAQ systems, and automated test equipment - Experience developing complete test solutions from concept through deployment - Experience troubleshooting hardware and software systems - Experience integrating manufacturing systems with MES, databases, or enterprise software platforms - Familiarity with industrial communication protocols (CAN, Modbus, Ethernet-based protocols, UART, SPI, I2C, etc.) - Experience leading technical projects and influencing cross-functional teams - Bachelor's degree in Electrical Engineering, Computer Engineering, Computer Science, or related field Good to Have: - Manufacturing test experience in battery, energy storage, automotive, or electronics environments - Experience supporting factory launches and production ramp-up activities - Embedded systems or microcontroller experience - Embedded Linux exposure - Battery Management System (BMS) experience - Firmware validation experience - PFMEA and Control Plan development - PLC programming and industrial automation experience - High-voltage testing environments All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy. Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans' Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status. Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.

Technology

Element Science

Manager, Quality Systems

Senior

On-site

Redwood City, CA

144,000 - 153,996 USD/yr

🏢 Summary: The Manager, Quality Systems leads and continuously improves the Quality Management System for a medical device company, ensuring compliance with FDA, ISO 13485, EU MDR, CHAP, and DME requirements. The role oversees document control, CAPA, nonconformance, audits, training, and regulatory activities while serving as deputy management representative during inspections. This position drives audit readiness, regulatory compliance, and cross-functional quality initiatives in a regulated manufacturing environment. 🗂️ Requirements: 5+ years Quality Assurance experience in medical device industry, 2+ years people management experience, Knowledge of ISO 13485, Knowledge of 21 CFR Part 820, Knowledge of FDA Quality System Regulations, Knowledge of EU MDR requirements, Experience in regulated manufacturing environments, Experience with eQMS systems, Experience with PLM systems, Experience managing CAPA and nonconformance processes, Experience conducting internal and external audits, Experience working with regulatory agencies (FDA, BSI, CHAP), Ability to manage DME compliance requirements 📃 Skills: ISO13485, 21CFR820, FDA, EUMDR, eQMS, PLM, CAPA, Audit, Nonconformance, DME, CHAP, BSI 🏢 Description: Element Science, Inc. is a medical device and digital health company redefining how patients with heart disease are monitored and treated as they transition from the hospital to the home. Our mission is to improve outcomes for patients at risk of life-threatening cardiac events through innovative solutions at the intersection of clinical-grade wearables, advanced algorithms, and therapy delivery. We are entering an exciting phase of growth as we move from development into early commercialization. Our approach combines hardware, software, and services to deliver a more personalized and seamless patient experience—designed with both patients and clinicians in mind. Our product, a wearable patch defibrillator, is designed for patients with a temporary elevated risk of sudden cardiac arrest, addressing a significant and underserved population of over 500,000 patients in the U.S. By focusing on comfort, usability, and clinical effectiveness, we aim to transform the standard of care during this critical period. SUMMARY OF ROLE: The Manager, Quality Systems is responsible for day-to-day operation and continuous improvement of the Quality System. The role is responsible for Document Control, Training Program, Change Control, Internal & External Audit Program, Management Review, Nonconformance management and CAPA management. The Manager, Quality Systems serves as deputy management representative representing the organization in internal and external audits. This role serves as co-system administrator for eQMS and works with cross functional stakeholders ensuring the organization continues to maintain CHAP accreditation and compliance with DME requirements including managing external DME audits, maintaining quality documentation and ensuring adherence to regulatory standards. This role supports EU MDR deliverables in collaboration with external regulatory consultants. This role plays a key part in sustaining a compliant, audit-ready QMS that upholds patient safety and organizational integrity. RESPONSIBILITIES: - Lead, mentor, and develop Quality Systems team members, fostering a culture of quality, accountability, collaboration, and continuous improvement - Partner cross-functionally to investigate quality issues, interpret data trends, and drive timely, risk-based decisions - Build and maintain strong working relationships with internal stakeholders, external auditors, and regulatory partners - Own and maintain the Document Control system, ensuring controlled documents remain accurate, current, compliant, and properly version-controlled - Administer and continuously enhance the company training program, ensuring timely completion, training effectiveness, and maintenance of compliant training records - Own the CAPA program, including driving timely resolution of aging CAPAs, ensuring robust root cause investigations, and monitoring closure effectiveness and metrics - Manage Nonconformance (NC) processes from initiation through final disposition and closure, ensuring timely and compliant execution - Lead Management Review activities, including development of quality metrics, trend analysis, and executive-ready Quality Management Review (QMR) materials - Monitor, analyze, and trend quality system metrics to proactively identify systemic risks, drive corrective actions, and support continuous improvement initiatives - Support post-market surveillance activities, including maintenance of associated documentation and reporting requirements - Support EU MDR compliance activities in partnership with external regulatory consultants, including CERs, PSURs, and PMS deliverables - Maintain quality documentation and records necessary to support BSI certification activities and ongoing CE mark compliance - Own and execute the Internal Audit Program, including audit planning, scheduling, execution, findings management, and verification of corrective action closure - Coordinate CHAP accreditation activities and ongoing DME compliance requirements, including preparation for and management of external audits - Partner with external auditors and regulatory agencies to support inspections, audits, and compliance readiness activities - Ensure the Quality Management System remains compliant with FDA, ISO 13485, CHAP, EU MDR, and other applicable regulatory and quality standards - Support system validation activities, process improvements, and ongoing enhancements to quality systems and tools as needed QUALIFICATIONS: - 5+ years of progressive Quality Assurance experience within the medical device industry, including experience in regulated manufacturing environments - 2+ years of people leadership or management experience, with demonstrated ability to lead and develop high-performing teams - Strong working knowledge of ISO 13485, 21 CFR Part 820, FDA Quality System Regulations, and EU MDR requirements - Hands-on experience utilizing eQMS and PLM systems to support quality and compliance initiatives - Ability to interpret, implement, and adapt to evolving regulatory requirements, including DME quality system standards - Solid understanding of core quality processes, including CAPA, nonconformance management, complaint handling, change control, and internal auditing - Experience partnering with external auditors and regulatory agencies, including BSI, FDA, CHAP, or equivalent organizations - Demonstrated ability to manage multiple priorities and drive execution in a fast-paced, evolving environment - Strong analytical and problem-solving skills, with the ability to identify trends, summarize findings, and communicate recommendations to leadership BENEFITS: Element Science offers a very competitive salary and benefits package including, but not limited to: - Stock Options - 90% employer-paid medical, dental, and vision insurance - Company-paid Basic Life Insurance - 401(k) retirement plan (Traditional and Roth) - Competitive Paid Time Off - Paid Holidays - FSA (Flexible Spending Accounts) - HSA (Health Savings Account) - Employee Assistance Program through PEO The salary for this exempt-level position will be based on experience and qualifications within an established pay range. Pay range: $144,000 - $154,000 Element Science is an Equal Opportunity Employer. All candidates will be evaluated on the basis of their qualifications for the job in question. We do not base our employment decision on non-merit-based factors prohibited by law. In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire. We are not able to sponsor individuals for employment visas for this job. At this time, we are unable to offer relocation assistance.