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October 18, 2026
Senior Sensor Hardware Engineer (Sensor Fusion)
Senior
100,000 - 354,000 USD/yr
Palo Alto, CA
Quick Facts
Role: Senior Sensor Hardware Engineer (Sensor Fusion)
Description
Design end-to-end sensor subsystems for passenger comfort and state. You’ll select sensing principles, sensor types, quantity, and placement, then prototype, analyze multi-sensor data, and refine the suite until it is robust, simple, and cost-effective. You’ll collaborate closely with the algorithm team and help shape fusion approaches, from first prototype through high-volume production.
Responsibilities
Own your sensor subsystem end to end, from requirements through production, and be accountable for field performance
Architect a multi-sensor sensor suite for passenger comfort and state, including where signals are combined
Choose sensors with data by instrumenting prototypes, analyzing what each adds, and reducing to the smallest suite that meets goals
Electrical design: create sensor prototypes with schematics, PCB layout, low-noise analog front-ends, and prototype bring-up
Mechanical design: develop sensor housings and mounting, and integrate in CAD with HVAC and interior design teams
Software/algorithms support: collect and analyze multi-sensor data and help design/validate fusion algorithms with the algorithm team
Run test campaigns with people and in vehicles, then convert results into hardware decisions
Partner with suppliers and manufacturing to move designs from prototype to production
Requirements
Degree in a related field or equivalent experience
Proven record of building a feature or product from the ground up and taking it to commercial production
Hands-on sensor hardware experience in relevant domains (e.g., thermal/climate/air/gas/optical/MEMS/biometric/wearable/medical/consumer/industrial/appliance/robotics)
Experience combining multiple sensors and demonstrating that the combination outperforms any single sensor
Strong PCB and analog design; working knowledge of CAD and mechanical integration
Strong data analysis skills using Python, MATLAB, or similar; comfort with statistical or machine-learning methods
Familiarity with cabin/environmental conditions (temperature, humidity, CO2, VOCs) and basics of human thermal comfort
Clear communication, good judgment with incomplete information, and the ability to drive decisions with data
Benefits
Competitive pay with eligibility for medical, dental, vision, HSA contribution (when enrolled in an HDHP), FSA, 401(k) match, and Employee Stock Purchase Plans
Company paid Basic Life and AD&D; short-term and long-term disability coverage
Sick and vacation time (flex time for salary roles); paid holidays
Back-up childcare and parenting support resources
Voluntary benefits (e.g., critical illness, accident coverage, legal services, pet insurance) and wellness programs (weight loss, tobacco cessation)
Employee discounts/perks and commuter benefits
Tesla Babies program
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