July 14, 2026

System Test Automation Intern (Fall 2026)

Intern • On-site

South San Francisco, CA

About Zipline

Zipline is the world's largest and most experienced drone delivery service. We are on a mission to serve all humans equally by ensuring access to food, medicine and essential goods anytime, anywhere. We design, build, and operate the world's largest autonomous logistics system, delivering critical supplies quickly and reliably.

Our customers include healthcare systems, governments, retailers, restaurants and global businesses who rely on us to save lives, reduce emissions, increase economic opportunity, and provide rapid delivery services.

Our system strengthens supply chains, reduces congestion, and gives people time back. With more than 140 million commercial autonomous miles safely flown, Zipline is redefining access to healthcare, consumer products, and food across the globe.

System Validation Team

The System Validation Team ensures the performance, reliability, and safety of Zipline's integrated systems, including the Zip, Droid, and Dock. The team specializes in Hardware-in-the-Loop (HIL) testing and automated pipelines that validate software in simulated environments before flight deployment.

The Role

As a System Validation Intern, you will contribute to testing and validating Zipline's complete system of systems. You will help build and refine automated testing pipelines, support software validation, and work on reliability and safety for mission-critical logistics systems.

What You'll Do

  • Assist in executing Hardware-in-the-Loop (HIL) tests and flight tests.
  • Collaborate with engineers to build and refine automated software testing pipelines.
  • Design and improve stress-testing tools for off-nominal system behavior.
  • Analyze and troubleshoot hardware and software issues uncovered during testing.
  • Design and execute system-level validation plans.
  • Develop scripts and tools to support automated testing workflows.
  • Support reliability and quality validation for safety-critical systems.

What You'll Bring

  • Completed second year of undergraduate studies; Master's and PhD students are eligible.
  • Understanding of engineering design fundamentals and root-cause analysis.
  • Experience writing Rust or Python scripts for automation or testing.
  • Hands-on experience with Python testing tools such as Pytest or Unittest.
  • Familiarity with software or hardware validation plans.
  • Experience debugging and triaging technical issues.
  • Understanding of electrical systems including motors, sensors, cameras, and onboard computers.
  • Experience working in Linux environments and using command-line tools.
  • Familiarity with Git, Bazel, and Jira.
  • Basic networking knowledge including RPC and sockets.
  • Experience with CI tools such as GitHub Actions or Buildkite.
  • Strong attention to detail and organizational skills.

Additional Information

This internship is a full-time, in-person position based in South San Francisco from September to December 2026.

Zipline is committed to equal opportunity employment and providing reasonable accommodations during the interview process.

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South San Francisco, CA

🏢 Summary: Engineering role focused on designing and developing electromechanical test equipment for validating battery and power electronics systems used in autonomous delivery aircraft. The position involves building custom mechanical test systems, integrating automation and instrumentation, and supporting crash, structural, and environmental validation programs. Responsibilities scale with experience, from subsystem ownership to leading validation infrastructure strategy across aircraft programs. 🗂️ Requirements: Experience designing mechanical systems or engineering test equipment, Strong mechanical design skills, Proficiency with CAD software, Knowledge of machine design and structural analysis, Experience with GD&T and tolerance analysis, Experience performing FEA and hand calculations, Familiarity with hydraulic or pneumatic actuation systems, Experience designing welded and machined assemblies, Hands-on experience assembling and troubleshooting mechanical equipment, Ability to collaborate across multidisciplinary engineering teams 📃 Skills: NX, SolidWorks, CAD, FEA, GD&T, Hydraulics, Pneumatics, Servo-electric, Automation, Instrumentation, Structural, Manufacturing 🏢 Description: About Zipline Zipline is the world's largest and most experienced drone delivery service. We are on a mission to serve all humans equally by ensuring access to food, medicine and essential goods anytime, anywhere. We design, build, and operate the world's largest autonomous logistics system, delivering critical supplies quickly and reliably. Today, Zipline operates on four continents, makes a delivery somewhere in the world every 30 seconds, and has completed millions of deliveries to date, including blood, vaccines, medical supplies, food, and retail products. Our customers include the world's largest and most prominent healthcare systems, governments, retailers, restaurants and global businesses who rely on us to save lives, reduce emissions, increase economic opportunity, and provide delivery from point A to point B as fast as possible. The drone is only 15% of what we've built to enable seamless, reliable, global operations. Our system strengthens supply chains, reduces congestion, and gives people time back. With more than 140 million commercial autonomous miles safely flown, Zipline is redefining access to healthcare, consumer products, and food across the globe. We operate at a global scale and are looking for practical problem solvers who thrive on real-world challenges and rapid growth. Our team is motivated by building systems that have a direct, meaningful impact on people's lives and by scaling the future of logistics. We are seeking people who sculpt from first principles, enjoy facing adversity, and can do the impossible at record breaking speeds. About You and The Role Zipline builds autonomous delivery aircraft and ground systems that operate daily in varied field conditions. Reliable products begin with reliable validation. As an Electromechanical Test Equipment Design Engineer, you will own the design and development of the test systems that enable engineers to characterize, validate, qualify, and manufacture battery and power electronics hardware with confidence. The Battery & Power Electronics team is responsible for delivering power throughout the aircraft—including batteries, power distribution systems, busbars, and power connectors. You will develop custom test equipment integrating mechanical design, electrical hardware, instrumentation, controls, automation, and software to create robust, scalable systems that accelerate product development and generate accurate, repeatable engineering data. This role is open to engineers at all levels. Responsibilities and scope will scale with experience—from owning individual fixtures and subsystems to leading the architecture and strategy for complex validation infrastructure spanning multiple aircraft programs. What You'll Do • Own end-to-end development of crash safety equipment from requirements through concept, design, fabrication, commissioning, validation, and continuous improvement. • Design and develop custom mechanical test equipment supporting impact, crush, penetration, drop, abuse, fire, vibration, and structural testing of batteries and aircraft hardware. • Design structural frames, fixtures, reaction structures, containment systems, mounting interfaces, and mechanisms capable of safely supporting high-energy testing. • Develop systems utilizing hydraulic, pneumatic, servo-electric, and mechanical actuation to apply controlled static and dynamic loading. • Perform engineering analyses including hand calculations, tolerance stacks, bolted joint design, load path analysis, FEA, fatigue assessments, and failure mode evaluations to ensure equipment performance and operator safety. • Produce CAD assemblies, detailed drawings, GD&T, bills of materials, and manufacturing documentation for fabricated and machined assemblies. • Design equipment with operator safety as a primary requirement, incorporating guarding, interlocks, energy isolation, debris containment, fire mitigation, and ergonomic considerations. • Partner with electrical, controls, and software engineers to integrate instrumentation, sensors, data acquisition, and automation into mechanical test systems. • Build, commission, troubleshoot, validate, and continuously improve laboratory equipment to maximize safety, repeatability, throughput, and maintainability. • Support crash safety, abuse, and structural validation campaigns by rapidly developing new test capability and modifying existing equipment. • Work closely with Mechanical Design, Reliability, Systems Engineering, Manufacturing, Integration & Test, and Safety teams to translate validation requirements into practical engineering solutions. • Lead supplier engagement for fabricated equipment, machined components, welded structures, hydraulic systems, and custom mechanical assemblies. What You'll Bring • Experience designing mechanical systems, structural equipment, automated machinery, manufacturing equipment, or engineering test equipment appropriate to your career level. • Strong mechanical design skills using NX, SolidWorks, or equivalent CAD software. • Strong engineering fundamentals including machine design, structural analysis, GD&T, tolerance analysis, hand calculations, bolted joints, fatigue, material selection, and design for manufacturing. • Experience performing structural analysis using hand calculations and FEA. • Familiarity with hydraulic, pneumatic, servo-electric, or other high-force actuation systems. • Experience designing welded structures, machined assemblies, and fabricated equipment. • Hands-on experience assembling, commissioning, troubleshooting, and improving mechanical equipment. • Experience supporting crash, impact, abuse, structural, environmental, or durability testing is preferred. • Demonstrated ability to collaborate across multidisciplinary engineering teams and communicate technical tradeoffs effectively. What Else You Need To Know Zipline is an equal opportunity employer and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws or our own sensibilities. We value diversity at Zipline and welcome applications from those who are traditionally underrepresented in tech. If you like the sound of this position but are not sure if you are the perfect fit, please apply!

Technology

Zipline

Cell Test Engineer

Mid

On-site

South San Francisco, CA

🏢 Summary: Cell Test Engineer role focused on developing and executing battery cell validation programs for autonomous delivery aircraft. The position involves testing lithium-ion cell performance, safety, aging, and reliability using advanced laboratory instrumentation and automation tools. Engineers will collaborate across battery, systems, manufacturing, and supplier teams to improve aircraft battery systems and support product development decisions. 🗂️ Requirements: Experience in battery cell engineering or validation engineering, Experience with battery cell characterization, life testing, abuse testing, or reliability testing, Strong understanding of lithium-ion battery chemistry, degradation, thermal behavior, and electrical performance, Experience operating battery cyclers, environmental chambers, DAQ systems, and laboratory instrumentation, Experience developing automated test software or data analysis tools, Ability to design experiments and analyze large experimental datasets, Familiarity with battery safety standards and abuse testing methodologies, Experience with thermocouples, RTDs, voltage and current measurement, impedance measurement, and thermal imaging, Strong written and verbal technical communication skills 📃 Skills: Python, MATLAB, LabVIEW, DAQ, RTDs, thermocouples, lithium-ion, thermal, instrumentation, automation, cyclers, impedance, thermal-imaging 🏢 Description: About Zipline Zipline is the world's largest and most experienced drone delivery service. We are on a mission to serve all humans equally by ensuring access to food, medicine and essential goods anytime, anywhere. We design, build, and operate the world's largest autonomous logistics system, delivering critical supplies quickly and reliably. Today, Zipline operates on four continents, makes a delivery somewhere in the world every 30 seconds, and has completed millions of deliveries to date, including blood, vaccines, medical supplies, food, and retail products. Our customers include the world's largest and most prominent healthcare systems, governments, retailers, restaurants and global businesses who rely on us to save lives, reduce emissions, increase economic opportunity, and provide delivery from point A to point B as fast as possible. The drone is only 15% of what we've built to enable seamless, reliable, global operations. Our system strengthens supply chains, reduces congestion, and gives people time back. With more than 140 million commercial autonomous miles safely flown, Zipline is redefining access to healthcare, consumer products, and food across the globe. We operate at a global scale and are looking for practical problem solvers who thrive on real-world challenges and rapid growth. Our team is motivated by building systems that have a direct, meaningful impact on people's lives and by scaling the future of logistics. We are seeking people who sculpt from first principles, enjoy facing adversity, and can do the impossible at record breaking speeds. About You and The Role Zipline builds autonomous delivery aircraft and ground systems that operate daily in demanding field environments. The performance, reliability, and safety of our aircraft begin at the battery cell. As a Cell Test Engineer, you will develop the test systems, methodologies, and data that characterize cell performance, validate new technologies, and improve the safety and reliability of our battery systems. The Battery & Power Electronics team is responsible for delivering power throughout the aircraft—from individual cells to complete battery packs and power distribution systems. You will design and execute experiments that evaluate electrical performance, thermal behavior, degradation, abuse tolerance, and lifetime across multiple cell technologies, enabling critical engineering and sourcing decisions. This role is open to engineers at all levels. Responsibilities and technical scope will be matched to experience, with opportunities to grow from owning individual test programs to defining cell validation strategy across multiple aircraft platforms. What You'll Do - Own end-to-end development of cell validation programs from requirements → experiment design → execution → analysis → engineering recommendations → continuous improvement. - Develop and execute cell characterization programs evaluating capacity, impedance, power capability, efficiency, thermal behavior, and aging performance. - Design validation plans covering electrical, thermal, environmental, mechanical, and abuse testing to qualify cells for drone applications. - Design experiments that evaluate cycle life, calendar aging, fast charging, temperature performance, storage conditions, and operational limits. - Develop custom fixtures, instrumentation, wiring, thermal interfaces, and automation supporting repeatable, high-throughput cell testing. - Operate and improve battery cyclers, environmental chambers, thermal measurement systems, DAQ equipment, and laboratory instrumentation. - Develop automated test scripts, data processing pipelines, and reporting tools using Python, MATLAB, LabVIEW, or equivalent software. - Analyze large experimental datasets to identify degradation mechanisms, performance trends, failure modes, and opportunities for optimization. - Perform post-test teardown inspections and correlate electrical performance with mechanical and thermal observations. - Support abuse testing including crush, penetration, thermal runaway propagation, overcharge, short circuit, vibration, shock, and environmental exposure. - Work closely with battery design, systems engineering, reliability, manufacturing, and suppliers to define validation plans and support product development decisions. - Develop laboratory procedures, calibration methods, safety documentation, and standardized test methodologies that improve repeatability and engineering efficiency. - Support supplier qualification, incoming cell validation, technology benchmarking, and root cause investigations involving field-return hardware. What You'll Bring - Experience in battery cell engineering, electrochemical testing, energy storage systems, or validation engineering appropriate to your career level. - Experience developing or executing battery cell characterization, life testing, abuse testing, or reliability testing. - Strong understanding of lithium-ion battery fundamentals including cell chemistry, degradation mechanisms, thermal behavior, and electrical performance. - Experience operating battery cyclers, environmental chambers, DAQ systems, thermal instrumentation, and laboratory equipment. - Experience developing automated test software or data analysis tools using Python, MATLAB, LabVIEW, or equivalent platforms. - Ability to design experiments using statistical methods and interpret large experimental datasets. - Familiarity with battery safety standards and abuse testing methodologies. - Experience with instrumentation including thermocouples, RTDs, current and voltage measurement, impedance measurement, and thermal imaging. - Strong written and verbal communication skills with the ability to communicate technical findings and influence engineering decisions. What Else You Need To Know Zipline is an equal opportunity employer and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws or our own sensibilities. We value diversity at Zipline and welcome applications from those who are traditionally underrepresented in tech. If you like the sound of this position but are not sure if you are the perfect fit, please apply!

Technology

Zipline

Flight Test Operator, Half Moon Bay

Mid

On-site

Half Moon Bay, CA

76,956 - 93,600 USD/hr

🏢 Summary: Hands-on Flight Test Operator role focused on executing and validating drone flight test campaigns for autonomous aircraft from prototype through production readiness. The position involves flight operations, troubleshooting hardware and software issues, safety management, and coordination with engineering teams in onsite field environments. Candidates must hold FAA Part 107 certification and have experience piloting drones or manned aircraft. 🗂️ Requirements: FAA Part 107 certification, Experience piloting drones or manned aircraft, Ability to execute and own end-to-end flight test campaigns, Experience with preflight checklists and go/no-go flight decisions, Ability to troubleshoot hardware and software issues onsite, Experience documenting and escalating safety incidents, Ability to work outdoors in field conditions, Ability to lift and move 50+ lb equipment, Availability for weekends, night shifts, and regional travel 📃 Skills: FAA, Drones, Avionics, Linux, 3Dprinting, Machining, FlightSystems, Diagnostics, Troubleshooting, Testing 🏢 Description: About Zipline Zipline is the world's largest and most experienced drone delivery service. We are on a mission to serve all humans equally by ensuring access to food, medicine and essential goods anytime, anywhere. We design, build, and operate the world's largest autonomous logistics system, delivering critical supplies quickly and reliably. Today, Zipline operates on four continents, makes a delivery somewhere in the world every 30 seconds, and has completed millions of deliveries to date, including blood, vaccines, medical supplies, food, and retail products. Our customers include the world's largest and most prominent healthcare systems, governments, retailers, restaurants and global businesses who rely on us to save lives, reduce emissions, increase economic opportunity, and provide delivery from point A to point B as fast as possible. The drone is only 15% of what we've built to enable seamless, reliable, global operations. Our system strengthens supply chains, reduces congestion, and gives people time back. With more than 140 million commercial autonomous miles safely flown, Zipline is redefining access to healthcare, consumer products, and food across the globe. We operate at a global scale and are looking for practical problem solvers who thrive on real-world challenges and rapid growth. Our team is motivated by building systems that have a direct, meaningful impact on people's lives and by scaling the future of logistics. We are seeking people who sculpt from first principles, enjoy facing adversity, and can do the impossible at record breaking speeds. About You and The Role You are a hands-on Flight Test Operator focused on bringing early-stage Zipline aircraft from prototype through production bring-up. You will execute, iterate, and sign off on flight operations that validate airworthiness, avionics/software integration, and field-deployable procedures that enable drone delivery at scale. You'll work at Zipline's test site(s) and coordinate closely with vehicle engineering, software, safety, manufacturing, and field operations to turn early stage flight software into reliable, release-ready aircraft. This role matters because timely, rigorous flight validation reduces deployment risk, shortens product development cycles, and directly affects delivery reliability for our customers. What You'll Do - Own end-to-end daily flight test campaign execution - Act as Remote Pilot in Command for Zipline's Autonomous Aircraft - Execute mission profiles, feature testing, and fault injection testing - Validate functionality through repeatable ground and flight test procedures - Troubleshoot and repair software and hardware issues on-site to return aircraft to flight - Summarize test results and provide qualitative and quantitative analysis on aircraft performance - Escalate flight performance anomalies to engineering and safety teams - Enforce and improve site safety, manage risks for prototype flights, run briefings and debriefs, and refine SOPs - Work onsite at outdoor test sites with weekends, night shifts, and occasional regional travel What You'll Bring - FAA Part 107 certification required at time of joining - Experience piloting drones or manned aircraft - Demonstrated aeronautical decision making and accountability - Experience creating preflight checklists and escalating safety incidents with documentation - Comfortable working in iterative field environments with rapid diagnostics and repairs - Ability to lift and move 50+ lb equipment and work outdoors for multi-hour test windows - Proven ability to own test campaigns end-to-end and coordinate across engineering, safety, and manufacturing - Nice-to-have: Linux command-line comfort, rapid prototyping skills such as 3D printing and basic machining, and experience with automated flight systems What Else You Need To Know - Full-time position - Starting cash range: $37 - $45 per hour Zipline is an equal opportunity employer and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. We value diversity at Zipline and welcome applications from those who are traditionally underrepresented in tech. If you like the sound of this position but are not sure if you are the perfect fit, please apply!

Technology

Zipline

Maps Intern (Fall 2026)

Intern

On-site

South San Francisco, CA

🏢 Summary: Internship focused on building and improving autonomous drone mapping and routing systems, including path planning services, spatial data pipelines, and geospatial analytics tools. The role involves developing scalable solutions for safe and efficient drone operations while working on real-world routing and optimization challenges. This is a full-time, in-person Fall 2026 internship based in South San Francisco. 🗂️ Requirements: Completed at least second year of undergraduate studies, Strong analytical and technical problem-solving skills, Deep understanding of algorithmic optimization, Proficient coding and programming skills, Understanding of automated testing practices 📃 Skills: Python, Algorithms, Geospatial, Routing, Optimization, Testing, GIS, Spatial, Analytics 🏢 Description: About Zipline Zipline is the world's largest and most experienced drone delivery service. We are on a mission to serve all humans equally by ensuring access to food, medicine and essential goods anytime, anywhere. We design, build, and operate the world's largest autonomous logistics system, delivering critical supplies quickly and reliably. Today, Zipline operates on four continents, makes a delivery somewhere in the world every 30 seconds, and has completed millions of deliveries to date, including blood, vaccines, medical supplies, food, and retail products. Our customers include the world's largest and most prominent healthcare systems, governments, retailers, restaurants and global businesses who rely on us to save lives, reduce emissions, increase economic opportunity, and provide delivery from point A to point B as fast as possible. The drone is only 15% of what we've built to enable seamless, reliable, global operations. Our system strengthens supply chains, reduces congestion, and gives people time back. With more than 140 million commercial autonomous miles safely flown, Zipline is redefining access to healthcare, consumer products, and food across the globe. We operate at a global scale and are looking for practical problem solvers who thrive on real-world challenges and rapid growth. Our team is motivated by building systems that have a direct, meaningful impact on people's lives and by scaling the future of logistics. We are seeking people who sculpt from first principles, enjoy facing adversity, and can do the impossible at record breaking speeds. About the Maps Team Zipline builds and operates autonomous delivery systems that enable fast, reliable, and sustainable delivery for businesses and consumers, transforming how goods move in everyday commerce. To power this, the Maps Team is building out the long term scalable solutions that enable us to fly in new countries and regions as rapidly as possible. This team is responsible for building tools and services that produce artifacts used by our vehicles to fly their missions in the real world. This means the outputs from the Maps Team define the places our vehicles will fly in the world, their constraints, and provide strong priors for the real-time system on the vehicle to follow to accomplish its mission safely. The Role In this role you will contribute to, build, and own portions of Zipline's Maps stack. That includes contributing to an extensible path planning service used for generating routes that are operationally flown every day. It also includes a suite of services for data generation, transformation and access for path planning and flight data analytics. Your work within the team could range from path planning algorithms, validation of artifacts for compliance with flight requirements, to spatial data generation and data transformation pipelines. Your work will help us achieve multi-objective routing and efficient spatial data ingestion and access, enabling Zipline to serve more customers around the world. From this internship, you can expect to learn about how theoretical path planning algorithms are adapted for a real world problem, and how data and spatial search interact to enable routing in air. Our ideal candidate works well in startup environments, is comfortable wearing many hats, and is excited to learn about many aspects of how Zipline's spatial planning works today. What You'll Do - Work on services that generate routes and spatial planning artifacts - Use tools to visualize and evaluate geospatial features that impact serviceability - Work with teams to make spatial data accessible instantaneously anywhere in the world - Improve planning algorithms to make routing fast, safe, and reliable Examples of Previous Internship Projects - Prototyping a new path planning algorithm to enhance long-range routes - Incorporating multidimensional risk data into the routing engine - Creating tooling for generating composite Digital Elevation Models - Building infrastructure to enable drones to survey large areas What You'll Bring - Must have at least completed the second year of Undergraduate studies. Masters and PhD students are also eligible - Strong analytical and technical problem solving skills - Deep understanding of algorithmic optimization - Proficient coding and programming skills - Understanding of automated testing practices - Preferred experience supporting or developing novel algorithmic research - Preferred experience with spatial data What Else You Should Know This internship is a full-time position, in-person at our South San Francisco office. We will host our Fall 2026 interns from September to December. Zipline is an equal opportunity employer and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws or our own sensibilities. Zipline is also committed to providing reasonable accommodations to individuals with disabilities. Please let your point of contact at Zipline know if you require any accommodations throughout your interview process.