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July 10, 2026

Principal Simulation Engineer

Senior • On-site

225,000 - 300,000 USD/yr

Hawthorne, CA

Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, the company enables complex hardware to be designed, built, and scaled efficiently.

As a Simulation Engineer, you will be responsible for developing physics-based, data-driven models that enable production-scale, high-quality, and fully automated metal 3D printing factory capabilities. The role requires deep knowledge in physical simulations and multi-physics phenomena to develop sophisticated models for undefined or previously unsolved problems in a fast-paced interdisciplinary environment.

3D printing experience is not required. The role emphasizes solving hard engineering problems and creating advanced technology.

Responsibilities

  • Develop high-performance numerical solvers for simulating the physics of advanced metal 3D printing systems
  • Implement numerical simulation models for real-time or near-real-time performance on HPC or GPU platforms
  • Work with software engineers to build and deploy physics-based and data-driven models of the laser powder bed fusion process
  • Work with software engineers to integrate low-level solvers into simulation pipelines and interface with hardware systems
  • Guide the integration of computational geometry and meshing techniques to support large-scale, physics-driven simulations
  • Architect simulation modules for execution on specialized compute hardware including FPGAs and GPUs
  • Contribute to the development of model-predictive control strategies alongside control engineers
  • Generate and maintain documentation for all algorithms, solvers, and integrated systems

Basic Qualifications

  • Bachelor's degree in applied mathematics, physics, computer science, mechanical engineering, or a related technical field
  • 10+ years of professional experience developing custom simulation solvers with a PhD in one of the above fields
  • Demonstrated experience writing low-level numerical solvers for physical simulations
  • Strong programming skills in C, C++, or CUDA
  • Experience developing simulations in a high-performance compute environment
  • Academic or professional familiarity with solid mechanics, continuum mechanics, or other physical modeling domains

Nice to Have

  • Experience with real-time or near-real-time simulations on GPU or parallel computing platforms
  • Experience with direct numerical simulation (DNS) models
  • Familiarity with thermo-elastic or thermo-elastoplastic modeling
  • Familiarity with computational geometry and meshing techniques
  • Experience with data-driven modeling techniques and hybrid physics/data simulation methods
  • Familiarity with optimization techniques and control theory
  • Experience with 2D and 3D meshing libraries and tools
  • Strong foundation in first-principles thinking and numerical analysis
  • Strong written and verbal communication skills

Location

Based in Hawthorne, the vertically integrated facility combines technology development, R&D, and production in one location. This role requires full-time onsite presence five days a week with very limited exceptions.

What We Offer

  • Inclusive and collaborative culture focused on learning and data-driven decisions
  • Opportunity to contribute to a rapidly growing company scaling advanced manufacturing technology

Benefits

  • Significant stock option packages
  • 100% employer-paid medical, dental, and vision insurance
  • Life insurance
  • Traditional and Roth 401(k)
  • Relocation assistance
  • Paid vacation, sick leave, and company holidays
  • Paid parental leave and transition support
  • Free daily catered lunch and dinner
  • Casual dress and flexible work hours

Compensation

The estimated salary range for this role is $225,000-$300,000, with flexibility based on experience, education, and demonstrated skills.

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150,000 - 225,000 USD/yr

🏢 Summary: Opportunity to architect and build a state-of-the-art full stack enterprise platform that powers end-to-end manufacturing operations, from sales and quoting to production and delivery. The role focuses on designing scalable, resilient systems, leading technical decisions, and developing backend and frontend applications handling large-scale data and complex factory processes. This is a hands-on senior position combining engineering execution with technical leadership in a fast-paced, onsite environment. 🗂️ Requirements: Degree in Computer Science, Engineering, Information Systems, Mathematics, or related field, 5+ years of professional software development experience, Proficiency in Python, Go, Java, or similar, Experience with backend web frameworks (Flask or Django), Experience with frontend web frameworks (React or Next.js), Experience working with SQL and non-relational databases, Ability to work full-time onsite 📃 Skills: Python, Go, Java, Flask, Django, React, Next.js, SQL, NoSQL, ERP, MRP, MES, CRM 🏢 Description: SENIOR SOFTWARE ENGINEER (FULL STACK ENTERPRISE) Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, we unlock a new era of innovation where complex hardware is designed, built, and scaled without limits. In this role, you will design and build the core platform that runs Freeform's factories and connects every part of the business from quoting to production to delivery. The system must handle large amounts of data, support many different factory processes, and provide end-to-end traceability from powder-in to finished parts-out. You'll partner with product management to architect and implement solutions, make foundational technical decisions, and work closely with engineers across disciplines to solve real, complex problems with your code. 3D printing experience is not required to be successful here - rather we look for smart, motivated, collaborative engineers who love solving hard problems and creating amazing technology! Responsibilities: Architect and implement a state-of-the-art enterprise software platform to seamlessly integrate Freeform's business processes from sales to manufacturing Develop applications to track the end-to-end lifecycle of millions of parts across thousands of customers around the world Act as engineer, product owner, and team lead — scoping features, driving pace of schedule, assigning tasks, and delivering results Work cross-functionally with other engineering and operations disciplines to gather requirements and solve problems with your code Design highly scalable and resilient systems to meet Freeform's high bar for quality, reliability, and security Maintain accessibility and integrity of the backend data model to enable easy access for business intelligence users Design and develop intuitive user interfaces with a focus on functionality over aesthetics to increase system usability Basic Qualifications: Degree in computer science, engineering, information systems, mathematics, or related field 5+ years of professional experience in software development with Python, Go, Java, or similar Experience with backend web frameworks such as Flask or Django Experience with frontend web frameworks such as React or Next.js Experience writing applications which interact with SQL databases and non-relational databases Nice to Have: 10+ years of experience in software development Experience as a team lead, architect, product owner, or similar technical leadership scope Prior experience architecting and implementing a custom ERP, MRP, MES, CRM, e-commerce, logistics, warehouse management, fleet management, or similar complex software system Excellent written and verbal communication skills Ability to gather and define requirements from technical audiences Comfortable "building the plane as we fly it" Location: Based in Hawthorne, our vertically integrated facility brings technology development, R&D, and production together under one roof. We operate at the center of LA's deep tech ecosystem, surrounded by some of the most ambitious hardware innovation happening anywhere in the country. Our fast-paced, cross-functional environment is built on close collaboration, and as such, this role requires full-time onsite presence (five days a week), with very limited exceptions. What We Offer: We have an inclusive and diverse culture that values collaboration, learning, and making deliberate data-driven decisions. We offer a unique opportunity to be an early and integral member of a rapidly growing company that is scaling a world-changing technology. Benefits Significant stock option packages 100% employer-paid Medical, Dental, and Vision insurance (premium PPO and HMO options) Life insurance Traditional and Roth 401(k) Relocation assistance provided Paid vacation, sick leave, and company holidays Generous Paid Parental Leave and extended transition back to work for the birthing parent Free daily catered lunch and dinner, and fully stocked kitchenette Casual dress, flexible work hours, and regular catered team building events Compensation Asa growing company, the salary rangeis intentionally wide as wedeterminethe mostappropriate packageforeach individualtaking into consideration years of experience, educational background, and unique skills and abilities asdemonstratedthroughout the interview process. Our intent is to offer a salary that iscommensurateforthe company's current stage of development and allows the employee to grow and develop within a role. In addition to the significant stock option package, the estimated salary range for this role is $150,000-$225,000. The upper end of the range is reserved for individuals who demonstrate exceptional experience, deep domain mastery, and a proven history of high performance and impact. Freeform is an Equal Opportunity Employer that values diversity; employment with Freeform is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Technology

New offer

Freeform

Mechanical Engineer (Site Infrastructure)

Mid

On-site

Los Angeles, CA

90,000 - 150,000 USD/yr

🏢 Summary: Mechanical Engineer role focused on designing and scaling site infrastructure for advanced autonomous manufacturing systems, including thermal management, industrial plumbing, gas delivery, and factory monitoring systems. The position involves hands-on work with mechanical and fluid systems, preventive maintenance, and infrastructure optimization in a fast-paced onsite manufacturing environment. 🗂️ Requirements: Bachelor's degree in mechanical, aerospace, or similar engineering discipline, 2+ years of facilities engineering, factory engineering, launch/ground systems engineering, or related experience, Strong understanding of fluid mechanics, thermodynamics, and heat transfer, Hands-on troubleshooting and repair experience with complex mechanical and fluid systems, Ability to work full-time onsite 📃 Skills: CAD, SolidWorks, NX, DAQ, PLC, BMS, HVAC, EHS, NFPA, ITAR, ISO9001, Sensors, Automation, Thermodynamics, FluidMechanics, HeatTransfer, Plumbing 🏢 Description: Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, the company enables complex hardware to be designed, built, and scaled efficiently. As a Mechanical Engineer (Site Infrastructure), you will bridge the gap between site infrastructure and next-generation autonomous manufacturing. You will work with complex mechanical systems powering the proprietary Skyfall printing platform, including industrial fluid and cooling systems, high-pressure gases, and factory performance monitoring systems using sensors and data acquisition. This role is critical for deploying and scaling hardware infrastructure globally while collaborating with interdisciplinary engineering teams to create advanced infrastructure solutions. 3D printing experience is not required. The ideal candidate is organized, accountable, collaborative, proactive, and motivated to scale world-class hardware operations. Responsibilities: - Design and implement custom infrastructure for the Skyfall printing system, including thermal management systems, industrial plumbing, and high-flow gas delivery - Develop and integrate factory performance monitoring systems using sensors and data acquisition (DAQ) for real-time utility visibility - Oversee critical utilities including power, process water, nitrogen, and argon in compliance with safety codes - Define and implement preventive maintenance for pumps, compressors, and HVAC systems to optimize efficiency and reduce downtime - Secure availability of specialized fluid system components and high-pressure fittings for infrastructure projects Basic Qualifications: - Bachelor's degree in mechanical or aerospace engineering or similar engineering discipline - 2+ years of facilities engineering, factory engineering, launch/ground systems engineering, or related experience - Strong first principles understanding of fluid mechanics, thermodynamics, and heat transfer - Hands-on ability to troubleshoot and repair complex mechanical and fluid systems Nice to Have: - Experience with Environmental, Health, and Safety (EHS) practices, including high-pressure gas safety (NFPA 55) and metal powder handling - Proficiency in 3D CAD software such as SolidWorks or NX for facility layouts, piping routes, and mechanical mounts - Experience scaling automated manufacturing lines or high-volume production infrastructure - Experience with industrial automation controls, PLCs, or building management systems (BMS) - Background in aerospace ground support or rocket engine test site operations involving cryogenic or high-pressure fluid systems - Experience managing external MEP contractors during facility buildouts - Knowledge of ITAR, ISO 9001, or similar industrial compliance standards - Experience with metal additive manufacturing or powder-based industrial processes - Strong verbal and written communication skills for presenting technical infrastructure plans Location: Based in Hawthorne, the vertically integrated facility combines technology development, R&D, and production in a collaborative onsite environment. This role requires full-time onsite presence five days per week with limited exceptions. What We Offer: - Inclusive and collaborative culture focused on learning and data-driven decision-making - Opportunity to contribute to rapidly scaling manufacturing technology Benefits: - Significant stock option packages - 100% employer-paid medical, dental, and vision insurance - Life insurance - Traditional and Roth 401(k) - Relocation assistance - Paid vacation, sick leave, and company holidays - Paid parental leave and transition support - Free catered lunch and dinner with stocked kitchenette - Casual dress, flexible work hours, and team-building events Compensation: The estimated salary range for this role is $90,000-$150,000, depending on experience, education, and demonstrated skills. Additional compensation includes a significant stock option package. Freeform is an Equal Opportunity Employer and evaluates candidates based on merit, competence, and qualifications.

Technology

New offer

Freeform

Lead/Staff Electrical Engineer (Hardware Design)

Senior

On-site

Los Angeles, CA

159,996 - 249,996 USD/yr

🏢 Summary: Lead/Staff Electrical Engineer role focused on designing and developing custom electronics and compute systems for AI-native metal 3D printing factory systems. The position involves electrical architecture, embedded hardware, motion control, high-speed communications, and autonomous robotic systems, with ownership across the full hardware lifecycle. Full-time onsite role requiring extensive hardware design experience and technical leadership. 🗂️ Requirements: Bachelor's degree in Electrical Engineering, Computer Engineering, or similar discipline, 10+ years of professional experience designing complex electrical hardware, Experience delivering complex electrical hardware systems, Strong electrical engineering fundamentals, Ability to apply first-principles problem solving, Experience acting as a technical lead and system owner, Experience making architectural decisions across full hardware lifecycle, Ability to work onsite full-time 📃 Skills: FPGA, GPU, Embedded, Firmware, Robotics, Automation, Telemetry, Microcontrollers, Electronics, Compute, Motion, Debugging, Prototyping, Schematic, Simulation, Imaging, Optomechanics 🏢 Description: Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, the company enables complex hardware to be designed, built, and scaled efficiently. As a Lead/Staff Electrical Engineer, you will play an integral role in the design and development of custom electronics and compute systems for AI-native metal 3D printing factory systems. You will solve challenging problems in high-performance compute, high-speed communications, embedded hardware, motion control, autonomous robotic systems, and related areas. The role requires a first-principles approach to problem solving, technical leadership, and collaboration across engineering disciplines. 3D printing experience is not required. The role seeks motivated and collaborative engineers who enjoy solving complex technical problems. Responsibilities: - Rapidly design, develop, and test highly reliable electronics and compute systems for autonomous systems - Drive electrical architecture, product requirements, component selection, analysis, schematic capture, prototyping, bring-up, debugging, documentation, manufacturing, and test - Challenge assumptions and learn new design approaches - Perform hands-on debugging using laboratory test equipment, custom instrumentation, and testing setups - Model and simulate circuit designs for analysis and performance - Act as a technical lead, driving schedules and continuous innovation Basic Qualifications: - Bachelor's degree in electrical engineering, computer engineering, or similar engineering discipline - 10+ years of professional experience designing and delivering complex electrical hardware - Broad electrical engineering background and strong engineering fundamentals - Experience operating as a technical lead and system owner across the full hardware lifecycle Nice to Have: - Advanced degree (Master's or PhD) in electrical engineering - Experience with heterogeneous compute environments including FPGA, GPU, and mixed architecture systems - Experience with sensors, high-speed cameras, imaging systems, and telemetry systems - Experience with embedded microcontroller design and firmware - Experience with high-speed data acquisition systems, motion systems, scanning systems, optomechanical assemblies, and electromechanical systems - Familiarity with industrial automation technologies and robotics Location: Based in Hawthorne, the vertically integrated facility combines technology development, R&D, and production under one roof. The role requires full-time onsite presence five days a week with very limited exceptions. What We Offer: - Inclusive and collaborative culture - Opportunity to contribute to a rapidly growing company and advanced manufacturing technology Benefits: - Significant stock option packages - 100% employer-paid medical, dental, and vision insurance - Life insurance - Traditional and Roth 401(k) - Relocation assistance - Paid vacation, sick leave, and company holidays - Paid parental leave - Free daily catered lunch and dinner - Casual dress and flexible work hours Compensation: - Estimated salary range: $160,000-$250,000 - Additional stock option package based on experience and impact Freeform is an Equal Opportunity Employer that values diversity and bases employment decisions on merit, competence, and qualifications.