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June 24, 2026
Sr. Process Development Engineer - Pyrolysis Test
Senior
98,400 - 147,600 USD
Fort Lupton, CO
About the Role
We're looking for a Senior Process Development Engineer to join our Pyrolysis Test Engineering team. Reporting to the Director of Pyrolysis, you will lead the development and scale-up of next-generation biomass conversion processes from pilot testing through commercial deployment. You will define experimental strategy, drive resolution of complex scale-up challenges, and provide technical leadership across R&D, Engineering, and Operations teams.
This role requires deep process engineering expertise, strong technical judgment, and the ability to translate ambiguous experimental findings into robust, scalable industrial processes.
Your Responsibilities
- Lead development of next-generation pyrolyzers and biomass conversion processes to maximize bio-oil yield, product quality, reliability, and economic performance.
- Define test plans and experimental campaigns that address critical technical uncertainties and inform commercialization decisions.
- Own investigation and resolution of complex process performance, operability, and scale-up challenges across pilot and demonstration systems.
- Develop and validate process models, material and energy balances, and engineering analyses to guide process improvements and future facility design.
- Lead interpretation and communication of experimental results, including recommendations for strategic development priorities.
- Prepare and review process engineering documentation including PFDs, P&IDs, PCNs, SOPs, and process equipment specifications.
- Lead or facilitate process safety activities including HAZOP, FMEA, MOC reviews, and commissioning/startup readiness reviews.
- Partner with Mechanical, Automation, Electrical, Manufacturing, and Operations teams to ensure successful deployment of new process technologies.
- Mentor junior engineers and contribute to engineering standards and best practices.
- Support 24/7 operations through a rotating after-hours coverage schedule.
You Bring
- Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field.
- 7+ years of experience in process development or scale-up engineering with pilot-scale systems.
- Demonstrated success scaling chemical or thermochemical technologies from pilot to commercial deployment.
- Deep understanding of heat transfer, reaction engineering, mass and energy balances, process controls, and process safety.
- Strong hands-on troubleshooting skills in complex industrial environments.
- Experience leading cross-functional technical projects.
- Excellent written and verbal communication skills.
- Strong engineering judgment balancing technical rigor, operations, schedule, and cost.
Benefits
- Equity ownership through stock options
- 100% employee healthcare premiums covered
- Comprehensive medical, dental, and vision coverage
- Employer-funded HSA contributions for eligible HDHP plans
- 401(k) with a 50% match on contributions up to 6%
- Paid leave, including parental and medical leave
- PPE and workwear allowances
- Annual professional development stipend
- Employee recognition programs
- Opportunities for internal growth and career development
Visa Sponsorship Policy
Sponsorship available for E3 and TN visas only.
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