Tesla is looking for a highly motivated Sr. Process Engineer to contribute to the development, scale-up, and optimization of manufacturing processes for our cutting-edge Tesla battery cell manufacturing pilot lines. This role helps develop and refine cell manufacturing processes as well as equipment and cell designs through the execution of DoEs and trials. In this role, you will work closely with many organizations taking new battery designs from initial concept into full production.
The battery cell is a critical component in most Tesla products. This role will have the opportunity to make meaningful contributions to our products. The work environment is demanding, fast-paced, and incredibly exciting. The ideal candidate should be ready to push their limits, as they join a highly motivated and capable team to make unbelievable things happen.
- Drive development of new/innovative manufacturing processes from proof of concept through to full scale production that enable improved battery performance and/or cost
- Plan, execute, and support DoEs to characterize boundary conditions and optimize processes for manufacturability and quality
- Perform statistical analysis and a report out data for trials and DoEs
- Develop, own, and update process documentation such as manufacturing instructions, OCAPs, PFMEA, etc.
- Create and maintain SPC charts for new processes and cell designs including control limits, spec limits and decision rules
- Provide on-call support for cell pilot lines
- Manage activities of engineering technicians or other engineers to support day-to-day coverage of pilot lines
- Champion continuous improvement projects and standardization to support best-in-class lean manufacturing systems to maximize OEE
- Develop and manage PFMEA risk assessments to prioritize process improvement projects and ensure adequate metrology and controls are in place
- Up to 20% travel to support rollout of new cell designs and processes to Tesla Gigafactories
- Degree in Mechanical Engineering, Physics, Industrial Engineering, Manufacturing Engineering, or equivalent experience
- 4+ years of process engineering experience
- Experience and knowledge of Li-ion battery chemistry, cell assembly, and manufacturing processes strongly preferred
- Experience with web handling and roll-to-roll processing strongly preferred
- Knowledge of MySQL, Python / R and JMP / Minitab
- Ability to successfully manage multiple projects and meet deliverable deadlines amidst changing requirements, deadlines, and priorities
- People management experience is a plus
- Strong written, verbal, presentation, and organizational skills as well as the ability to work and manage time independently
- Deep understanding of engineering fundamentals and ability to apply them towards manufacturing process development
- Proactive self-starter with a can-do attitude
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- LGBTQ+ care concierge services
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D, short-term and long-term disability insurance
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
$76,000 - $150,000/annual salary + cash and stock awards + benefits
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
